Standard Specifications for Road, Bridge, and Municipal Construction
Standard Specifications for Road, Bridge,
and Municipal Construction
Contents
Division 1 General Requirements ............................1-1
1-01 Definitions and Terms .......... 1-11-01.1 General ................... 1-1
1-01.2 Abbreviations ......... 1-1
1-01.2(1) Associations and Miscellaneous ... 1-1
1-01.2(2) Items of Work and Units of Measurement 1-2
1-01.3 Definitions .............. 1-3
1-02 Bid Procedures and Conditions ......1-7
1-02.1 Prequalification of Bidders 1-7
1-02.2 Plans and Specifications .....1-8
1-02.3 Estimated Quantities ..........1-8
1-02.4 Examination of Plans, Specifications, and Site of Work . 1-8
1-02.4(1) General ...........1-8
1-02.4(2) Subsurface Information ............... 1-10
1-02.5 Proposal Forms .... 1-10
1-02.6 Preparation of Proposal ....1-10
1-02.7 Bid Deposit .......... 1-11
1-02.8 Noncollusion Declaration and Lobbying Certification . 1-11
1-02.8(1) Noncollusion Declaration ........... 1-11
1-02.8(2) Lobbying Certification ................ 1-12
1-02.9 Delivery of Proposal ........1-12
1-02.10 Withdrawing, Revising, or Supplementing Proposal ..1-13
1-02.11 Combination and Multiple Proposals .............. 1-13
1-02.12 Public Opening of Proposals ........................... 1-14
1-02.13 Irregular Proposals ...........1-14
1-02.14 Disqualification of Bidders 1-15
1-02.15 Pre-Award Information ....1-15
1-03 Award and Execution of Contract 1-16
1-03.1 Consideration of Bids ......1-16
1-03.1(1) Identical Bid Totals ..................... 1-16
1-03.2 Award of Contract 1-16
1-03.3 Execution of Contract ......1-17
1-03.4 Contract Bond ...... 1-17
1-03.5 Failure to Execute Contract ............................ 1-17
1-03.6 Return of Bid Deposit ......1-18
1-03.7 Judicial Review .... 1-18
1-04 Scope of the Work .............. 1-19
1-04.1 Intent of the Contract .......1-19
1-04.1(1) Bid Items Included in the Proposal .........1-19
1-04.1(2) Bid Items Not Included in the Proposal ..1-19
1-04.2 Coordination of Contract Documents, Plans, Special Provisions,
Specifications, and Addenda ........................... 1-19
1-04.3 Vacant ................... 1-19
1-04.4 Changes ................ 1-20
1-04.4(1) Minor Changes ............................ 1-21
1-04.5 Procedure and Protest by the Contractor ........ 1-21
1-04.6 Variation in Estimated Quantities ................... 1-22
1-04.7 Differing Site Conditions (Changed Conditions)........1-23
1-04.8 Progress Estimates and Payments ................... 1-24
1-04.9 Use of Buildings or Structures ........................ 1-24
1-04.10 Use of Materials Found on the Project ........... 1-24
1-04.11 Final Cleanup ....... 1-24
1-05 Control of Work ................. 1-25
1-05.1 Authority of the Engineer 1-25
1-05.2 Authority of Assistants and Inspectors ........... 1-25
1-05.3 Plans and Working Drawings .......................... 1-26
1-05.4 Conformity With and Deviations From Plans and Stakes ......................... 1-26
1-05.5 Vacant ................... 1-27
1-05.6 Inspection of Work and Materials ................... 1-27
1-05.7 Removal of Defective and Unauthorized Work ..........1-28
1-05.8 Vacant ................... 1-28
1-05.9 Equipment ............ 1-28
1-05.10 Guarantees ............ 1-28
1-05.11 Final Inspection .... 1-28
1-05.12 Final Acceptance .. 1-28
1-05.13 Superintendents, Labor, and Equipment of Contractor . 1-29
1-05.13(1) Emergency Contact List .............. 1-29
1-05.14 Cooperation With Other Contractors .............. 1-30
1-05.15 Method of Serving Notices 1-30
1-06 Control of Material ............ 1-31
1-06.1 Approval of Materials Prior to Use ................. 1-31
1-06.1(1) Qualified Products List (QPL) .... 1-31
1-06.1(2) Request for Approval of Material (RAM) 1-31
1-06.1(3) Aggregate Source Approval (ASA) Database ........................ 1-32
1-06.1(4) Fabrication Inspection Expense .. 1-32
1-06.2 Acceptance of Materials ..1-33
1-06.2(1) Samples and Tests for Acceptance ..........1-33
1-06.2(2) Statistical Evaluation of Materials for Acceptance ................ 1-34
1-06.2(2)A General .................. 1-34
1-06.2(2)B Financial Incentive 1-36
1-06.2(2)C Removed and Rejected Materials .................... 1-37
1-06.2(2)D Quality Level Analysis ......1-37
1-06.3 Manufacturer’s Certificate of Compliance ...... 1-39
1-06.4 Handling and Storing Materials ...................... 1-39
1-06.5 Owners Manuals and Operating Instructions .. 1-39
1-06.6 Vacant ................... 1-39
1-07 Legal Relations and Responsibilities to the Public .... 1-40
1-07.1 Laws to be Observed ........1-40
1-07.2 State Taxes ........... 1-41
1-07.2(1) State Sales Tax: Work Performed on City, County, or
Federally-Owned Land WAC 458-20-171 – Use Tax ............ 1-41
1-07.2(2) State Sales Tax: Work on State-Owned or Private Land
WAC 458-20-170 – Retail Sales Tax ......1-41
1-07.2(3) Services ........1-42
1-07.3 Forest Protection and Merchantable Timber Requirements ....................... 1-42
1-07.3(1) Forest Fire Prevention ................. 1-42
1-07.3(2) Merchantable Timber Requirements .......1-42
1-07.4 Sanitation ............. 1-42
1-07.4(1) General .........1-42
1-07.4(2) Health Hazards ............................ 1-42
1-07.5 Environmental Regulations 1-42
1-07.5(1) General .........1-42
1-07.5(2) State Department of Fish and Wildlife ....1-43
1-07.5(3) State Department of Ecology ...... 1-43
1-07.5(4) Air Quality ...1-44
1-07.6 Permits and Licenses ........1-44
1-07.7 Load Limits .......... 1-44
1-07.7(1) General .........1-44
1-07.7(2) Load-Limit Restrictions .............. 1-45
1-07.8 High-Visibility Apparel ....1-46
1-07.8(1) Traffic Control Personnel ............ 1-46
1-07.8(2) Non-Traffic Control Personnel .... 1-46
1-07.9 Wages ................... 1-46
1-07.9(1) General .........1-46
1-07.9(2) Posting Notices ........................... 1-48
1-07.9(3) Apprentices ..1-48
1-07.9(4) Disputes........1-49
1-07.9(5) Required Documents ................... 1-49
1-07.9(6) Audits ...........1-49
1-07.10 Worker’s Benefits . 1-49
1-07.11 Requirements for Nondiscrimination .............. 1-50
1-07.11(1) General Application .................... 1-50
1-07.11(2) Contractual Requirements ........... 1-50
1-07.11(2)A Equal Employment Opportunity (EEO)
Responsibilities ..... 1-51
1-07.11(3) Equal Employment Opportunity Officer .1-52
1-07.11(4) Dissemination of Policy .............. 1-52
1-07.11(4)A Supervisory Personnel ......1-52
1-07.11(4)B Employees, Applicants, and Potential
Employees ............. 1-53
1-07.11(5) Sanctions ......1-53
1-07.11(6) Incorporation of Provisions ......... 1-53
1-07.11(7) Vacant ...........1-53
1-07.11(8) Vacant ...........1-53
1-07.11(9) Subcontracting, Procurement of Materials, and Leasing
of Equipment 1-53
1-07.11(10) Records and Reports ................... 1-54
1-07.11(10)A General .................. 1-54
1-07.11(10)B Required Records and Retention ..................... 1-54
1-07.12 Federal Agency Inspection . 1-54
1-07.13 Contractor’s Responsibility for Work ............. 1-54
1-07.13(1) General .........1-54
1-07.13(2) Relief of Responsibility for Completed Work ....................... 1-55
1-07.13(3) Relief of Responsibility for Damage by Public Traffic ......... 1-55
1-07.13(4) Repair of Damage ....................... 1-55
1-07.14 Responsibility for Damage 1-56
1-07.15 Temporary Water Pollution/Erosion Control .. 1-58
1-07.15(1) Spill Prevention, Control, and Countermeasures Plan ........... 1-58
1-07.16 Protection and Restoration of Property ........... 1-60
1-07.16(1) Private/Public Property ............... 1-60
1-07.16(2) Vegetation Protection and Restoration ....1-61
1-07.16(2)A Wetland and Sensitive Area Protection ............ 1-61
1-07.16(3) Fences, Mailboxes, Incidentals ... 1-62
1-07.16(4) Archaeological and Historical Objects ...1-62
1-07.16(4)A Inadvertent Discovery of Human Skeletal
Remains ................. 1-62
1-07.16(5) Payment ........1-62
1-07.17 Utilities and Similar Facilities ........................ 1-62
1-07.17(1) Utility Construction, Removal, or Relocation by the
Contractor ....1-63
1-07.17(2) Utility Construction, Removal, or Relocation by Others ....... 1-63
1-07.18 Public Liability and Property Damage Insurance .......1-63
1-07.19 Gratuities .............. 1-66
1-07.20 Patented Devices, Materials, and Processes ... 1-66
1-07.21 Rock Drilling Safety Requirements ................ 1-66
1-07.22 Use of Explosives 1-66
1-07.23 Public Convenience and Safety ...................... 1-67
1-07.23(1) Construction Under Traffic ......... 1-67
1-07.23(2) Construction and Maintenance of Detours ............................ 1-69
1-07.24 Rights of Way ....... 1-69
1-07.25 Opening of Sections to Traffic ........................ 1-69
1-07.26 Personal Liability of Public Officers ............... 1-69
1-07.27 No Waiver of State’s Legal Rights .................. 1-70
1-08 Prosecution and Progress .. 1-71
1-08.1 Subcontracting ..... 1-71
1-08.1(1) Subcontract Completion and Return of Retainage Withheld . 1-72
1-08.2 Assignment .......... 1-73
1-08.3 Progress Schedule 1-73
1-08.3(1) General Requirements ................. 1-73
1-08.3(2) Progress Schedule Types ............. 1-74
1-08.3(2)A Type A Progress Schedule .1-74
1-08.3(2)B Type B Progress Schedule 1-74
1-08.3(2)C Vacant .................... 1-74
1-08.3(2)D Weekly Look-Ahead Schedule ......................... 1-75
1-08.3(3) Schedule Updates ........................ 1-75
1-08.3(4) Measurement 1-75
1-08.3(5) Payment ........1-75
1-08.4 Prosecution of Work .........1-76
1-08.5 Time for Completion ........1-76
1-08.6 Suspension of Work .........1-77
1-08.7 Maintenance During Suspension .................... 1-78
1-08.8 Extensions of Time ..........1-78
1-08.9 Liquidated Damages ........1-80
1-08.10 Termination of Contract ...1-81
1-08.10(1) Termination for Default .............. 1-81
1-08.10(2) Termination for Public Convenience ......1-82
1-08.10(3) Termination for Public Convenience Payment Request ........ 1-82
1-08.10(4) Payment for Termination for Public Convenience ................. 1-83
1-08.10(5) Responsibility of the Contractor and Surety .......................... 1-83
1-09 Measurement and Payment...........1-84
1-09.1 Measurement of Quantities 1-84
1-09.2 Weighing Equipment........1-85
1-09.2(1) General Requirements for Weighing Equipment ................... 1-85
1-09.2(2) Specific Requirements for Batching Scales ........................... 1-86
1-09.2(3) Specific Requirements for Platform Scales ............................ 1-86
1-09.2(4) Specific Requirements for Belt Conveyor Scales .................. 1-87
1-09.2(5) Measurement 1-87
1-09.2(6) Payment ........1-88
1-09.3 Scope of Payment 1-88
1-09.4 Equitable Adjustment .......1-89
1-09.5 Deleted or Terminated Work ........................... 1-89
1-09.6 Force Account ...... 1-90
1-09.7 Mobilization ......... 1-93
1-09.8 Payment for Material on Hand ........................ 1-93
1-09.9 Payments .............. 1-94
1-09.9(1) Retainage ......1-95
1-09.10 Payment for Surplus Processed Materials ....... 1-96
1-09.11 Disputes and Claims ........1-96
1-09.11(1) Disputes Review Board ............... 1-96
1-09.11(1)A Disputes Review Board Membership .............. 1-97
1-09.11(1)B Disputes Review Board Procedures ................. 1-98
1-09.11(2) Claims ..........1-99
1-09.11(3) Time Limitation and Jurisdiction ..........1-101
1-09.12 Audits ................. 1-101
1-09.12(1) General .......1-101
1-09.12(2) Claims ........1-101
1-09.12(3) Required Documents for Audits 1-102
1-09.13 Claims Resolution ..........1-102
1-09.13(1) General .......1-102
1-09.13(2) Nonbinding Alternative Disputes Resolution (ADR) .......... 1-103
1-09.13(3) Claims $250,000 or Less ........... 1-103
1-09.13(3)A Administration of Arbitration ........................ 1-103
1-09.13(3)B Procedures to Pursue Arbitration ................... 1-103
1-09.13(4) Claims in Excess of $250,000 ... 1-104
1-10 Temporary Traffic Control ..........1-105
1-10.1 General ............... 1-105
1-10.1(1) Materials ....1-105
1-10.1(2) Description .1-105
1-10.2 Traffic Control Management ......................... 1-106
1-10.2(1) General .......1-106
1-10.2(1)A Traffic Control Management .......................... 1-107
1-10.2(1)B Traffic Control Supervisor 1-107
1-10.2(2) Traffic Control Plans ................. 1-108
1-10.2(3) Conformance to Established Standards 1-109
1-10.3 Traffic Control Labor, Procedures, and Devices .......1-110
1-10.3(1) Traffic Control Labor ................ 1-110
1-10.3(1)A Flaggers and Spotters ......1-110
1-10.3(1)B Other Traffic Control Labor ........................... 1-110
1-10.3(2) Traffic Control Procedures .........1-111
1-10.3(2)A One-Way Traffic Control ...1-111
1-10.3(2)B Rolling Slowdown .............1-111
1-10.3(2)C Lane Closure Setup/Takedown ...................... 1-112
1-10.3(2)D Mobile Operations ..........1-112
1-10.3(2)E Patrol and Maintain Traffic Control
Measures ............. 1-112
1-10.3(3) Traffic Control Devices ............. 1-113
1-10.3(3)A Construction Signs ..........1-113
1-10.3(3)B Sequential Arrow Signs ...1-113
1-10.3(3)C Portable Changeable Message Sign ............... 1-114
1-10.3(3)D Barricades ........... 1-114
1-10.3(3)E Traffic Safety Drums .......1-114
1-10.3(3)F Barrier Drums ..... 1-114
1-10.3(3)G Traffic Cones and Tall Channelizing Devices 1-115
1-10.3(3)H Tubular Markers .. 1-115
1-10.3(3)I Warning Lights and Flashers.......................... 1-115
1-10.3(3)J Transportable Attenuator .1-115
1-10.3(3)K Portable Temporary Traffic Control Signal ....
1-10.4 Measurement ...... 1-116
1-10.4(1) Lump Sum Bid for Project (No Unit Items) ........................ 1-116
1-10.4(2) Item Bids With Lump Sum for Incidentals .......................... 1-116
1-10.4(3) Reinstating Unit Items With Lump Sum Traffic Control ..... 1-117
1-10.4(4) Owner-Provided Resources....... 1-117
1-10.5 Payment .............. 1-118
1-10.5(1) Lump Sum Bid for Project (No Unit Items) ........................ 1-118
1-10.5(2) Item Bids With Lump Sum for Incidentals .......................... 1-118
1-10.5(3) Reinstating Unit Items With Lump Sum Traffic Control ..... 1-119 Contents
2014 Standard Specifications M 41-10 Page 9
Division 2 Earthwork .....2-1
2-01 Clearing, Grubbing, and Roadside Cleanup ................ 2-12-01.1 Description ............. 2-1
2-01.2 Disposal of Usable Material and Debris ........... 2-1
2-01.2(1) Disposal Method No. 1 – Open Burning ..2-1
2-01.2(2) Disposal Method No. 2 – Waste Site ........2-1
2-01.2(3) Disposal Method No. 3 – Chipping ..........2-2
2-01.3 Construction Requirements 2-2
2-01.3(1) Clearing ..........2-2
2-01.3(2) Grubbing ........2-2
2-01.3(3) Vacant . 2-3
2-01.3(4) Roadside Cleanup ......................... 2-3
2-01.4 Measurement .......... 2-3
2-01.5 Payment .................. 2-3
2-02 Removal of Structures and Obstructions...................... 2-4
2-02.1 Description ............. 2-4
2-02.2 Vacant ..................... 2-4
2-02.3 Construction Requirements 2-4
2-02.3(1) Removal of Foundations ............... 2-4
2-02.3(2) Removal of Bridges, Box Culverts, and Other Drainage
Structures .......2-4
2-02.3(3) Removal of Pavement, Sidewalks, Curbs, and Gutters ........... 2-5
2-02.4 Vacant ..................... 2-5
2-02.5 Payment .................. 2-5
2-03 Roadway Excavation and Embankment ....................... 2-6
2-03.1 Description ............. 2-6
2-03.2 Vacant ..................... 2-6
2-03.3 Construction Requirements 2-6
2-03.3(1) Widening of Cuts .......................... 2-6
2-03.3(2) Rock Cuts .......2-6
2-03.3(3) Excavation Below Subgrade ......... 2-8
2-03.3(4) Sluicing ..........2-9
2-03.3(5) Slope Treatment ............................ 2-9
2-03.3(6) Deposit of Rock for the Contracting Agency’s Use ................. 2-9
2-03.3(7) Disposal of Surplus Material ........ 2-9
2-03.3(7)A General .................... 2-9
2-03.3(7)B Haul ......................... 2-9
2-03.3(7)C Contractor-Provided Disposal Site................... 2-10
2-03.3(8) Wasting Material ......................... 2-10
2-03.3(9) Roadway Ditches ........................ 2-10
2-03.3(10) Selected Material ........................ 2-10
2-03.3(11) Slides 2-11
2-03.3(12) Overbreak .....2-11
2-03.3(13) Borrow .........2-11
2-03.3(14) Embankment Construction .......... 2-12
2-03.3(14)A Rock Embankment Construction ..................... 2-12
2-03.3(14)B Earth Embankment Construction ..................... 2-13
2-03.3(14)C Compacting Earth Embankments .................... 2-13
2-03.3(14)D Compaction and Moisture Control Tests ......... 2-14
2-03.3(14)E Unsuitable Foundation Excavation .................. 2-15
2-03.3(14)F Displacement of Unsuitable Foundation
Materials ............... 2-15
2-03.3(14)G Backfilling ............. 2-15
2-03.3(14)H Prefabricated Vertical Drains ..
2-03.3(14)I Embankments at Bridge and Trestle Ends ....... 2-16
2-03.3(14)J Gravel Borrow Including Haul ........................ 2-17
2-03.3(14)K Select or Common Borrow Including Haul ..... 2-17
2-03.3(14)L Embankment Widening for Guardrail .............. 2-17
2-03.3(14)M Excavation of Channels and Ditches ............... 2-17
2-03.3(15) Aeration ........2-18
2-03.3(16) End Slopes ...2-18
2-03.3(17) Snow Removal ............................ 2-18
2-03.3(18) Stepped Slope Construction ........ 2-18
2-03.4 Measurement ........ 2-19
2-03.5 Payment ................ 2-20
2-04 Haul ......2-22
2-04.1 Description ........... 2-22
2-04.2 Vacant ................... 2-22
2-04.3 Vacant ................... 2-22
2-04.4 Measurement ........ 2-22
2-04.5 Payment ................ 2-22
2-05 Vacant ...2-23
2-06 Subgrade Preparation........ 2-24
2-06.1 Description ........... 2-24
2-06.2 Vacant ................... 2-24
2-06.3 Construction Requirements 2-24
2-06.3(1) Subgrade for Surfacing ............... 2-24
2-06.3(2) Subgrade for Pavement ............... 2-24
2-06.4 Vacant ................... 2-24
2-06.5 Measurement and Payment 2-25
2-06.5(1) Subgrade Constructed Under Same Contract ........................ 2-25
2-06.5(2) Subgrade Not Constructed Under Same Contract ................. 2-25
2-07 Watering . 2-26
2-07.1 Description ........... 2-26
2-07.2 Vacant ................... 2-26
2-07.3 Construction Requirements 2-26
2-07.4 Measurement ........ 2-26
2-07.5 Payment ................ 2-26
2-08 Vacant ...2-27
2-09 Structure Excavation ......... 2-28
2-09.1 Description ........... 2-28
2-09.2 Materials .............. 2-28
2-09.3 Construction Requirements 2-28
2-09.3(1) General Requirements ................. 2-28
2-09.3(1)A Staking, Cross-Sectioning, and Inspecting ...... 2-28
2-09.3(1)B Depth of Excavation .........2-28
2-09.3(1)C Removal of Unstable Base Material ................ 2-28
2-09.3(1)D Disposal of Excavated Material ....................... 2-28
2-09.3(1)E Backfilling ............. 2-29
2-09.3(1)F Items to Remain .... 2-30
2-09.3(2) Classification of Structure Excavation ....2-30
2-09.3(3) Construction Requirements, Structure Excavation, Class A .. 2-30
2-09.3(3)A Preservation of Channel ....2-30
2-09.3(3)B Excavation Using Open Pits – Extra
Excavation ............. 2-31
2-09.3(3)C Preparation for Placing Foundations ................ 2-32
2-09.3(3)D Shoring and Cofferdams ...2-32
2-09.3(3)E Bearing Tests ......... 2-35
2-09.3(4) Construction Requirements, Structure Excavation, Class B .
2-09.4 Measurement ........ 2-35
2-09.5 Payment ................ 2-36
2-10 Vacant ...2-38
2-11 Trimming and Cleanup ..... 2-39
2-11.1 Description ........... 2-39
2-11.2 Vacant ................... 2-39
2-11.3 Construction Requirements 2-39
2-11.4 Vacant ................... 2-39
2-11.5 Payment ................ 2-39
2-12 Construction Geosynthetic 2-40
2-12.1 Description ........... 2-40
2-12.2 Materials .............. 2-40
2-12.3 Construction Requirements 2-40
2-12.3(1) Underground Drainage ................ 2-41
2-12.3(2) Separation ....2-41
2-12.3(3) Soil Stabilization ......................... 2-41
2-12.3(4) Permanent Erosion Control and Ditch Lining ....................... 2-41
2-12.4 Measurement ........ 2-42
2-12.5 Payment ................ 2-42Contents
Page 12 2014 Standard Specifications M 41-10
Division 3 Aggregate Production and Acceptance 3-1
3-01 Production From Quarry and Pit Sites ......................... 3-13-01.1 Description ............. 3-1
3-01.2 Material Sources, General Requirements ......... 3-1
3-01.2(1) Approval of Source ....................... 3-1
3-01.2(2) Preparation of Site ......................... 3-1
3-01.2(3) Stripping Quarries and Pits ........... 3-1
3-01.2(4) Production Requirements .............. 3-1
3-01.2(5) Final Cleanup .3-2
3-01.3 State Furnished Material Sources ..................... 3-2
3-01.3(1) Quality and Extent of Material ..... 3-2
3-01.3(2) When More Than One Site is Provided ....3-2
3-01.3(3) Reject Materials ............................ 3-3
3-01.3(4) Surplus Screenings ........................ 3-3
3-01.3(5) Moving Plant ..3-3
3-01.4 Contractor Furnished Material Sources ............ 3-4
3-01.4(1) Acquisition and Development ....... 3-4
3-01.4(2) Surplus Screenings ........................ 3-5
3-01.4(3) Substitution of Gravel Deposit in Lieu of Ledge Rock
or Talus Source Provided by the Contracting Agency ............. 3-5
3-01.4(4) Gravel Base ....3-5
3-01.5 Measurement .......... 3-5
3-01.6 Payment .................. 3-5
3-02 Stockpiling Aggregates ........ 3-6
3-02.1 Description ............. 3-6
3-02.2 General Requirements ........3-6
3-02.2(1) Stockpile Sites Provided by the Contracting Agency .............. 3-6
3-02.2(2) Stockpile Site Provided by the Contractor 3-6
3-02.2(3) Stockpiling Aggregates for Future Use .....3-6
3-02.2(4) Stockpiling Aggregates for Immediate Use 3-6
3-02.2(5) Preparation of Site ......................... 3-7
3-02.2(6) Construction of Stockpiles ............ 3-7
3-02.2(7) Removing Aggregates From Stockpiles ....3-7
3-02.3 Additional Requirements for Specific Aggregates ........3-8
3-02.3(1) Washed Aggregates ....................... 3-8
3-02.4 Measurement .......... 3-8
3-02.5 Payment .................. 3-8
3-03 Site Reclamation ................... 3-9
3-03.1 Description ............. 3-9
3-03.2 General Requirements ........3-9
3-03.2(1) Contracting Agency-Provided Sites ..........3-9
3-03.2(2) Contractor-Provided Sites ............. 3-9
3-03.2(3) Out-of-State Sites .......................... 3-9
3-03.3 Reclamation Plans .. 3-9
3-03.3(1) Contracting Agency-Provided Sites ..........3-9
3-03.3(2) Contractor-Provided Sites ........... 3-10
3-03.4 Construction Requirements 3-10
3-03.4(1) Erosion Control ........................... 3-10
3-03.4(2) Deviations From Approved Reclamation Plans ..................... 3-10
3-03.5 Payment ................ 3-10
3-03.5(1) Contracting Agency-Provided Sites ........3-10
3-03.5(2) Contractor-Provided Sites ........... 3-10 gate ... 3-11
3-04.1 Description ........... 3-11
3-04.2 Materials .............. 3-11
3-04.3 Construction Requirements 3-11
3-04.3(1) General .........3-11
3-04.3(2) Point of Acceptance .................... 3-11
3-04.3(3) Sampling ......3-11
3-04.3(4) Testing Results ............................ 3-11
3-04.3(5) Nonstatistical Evaluation ............ 3-11
3-04.3(6) Statistical Evaluation .................. 3-12
3-04.3(7) Rejected Work 3-12
3-04.3(7)A General .................. 3-12
3-04.3(7)B Rejection by Contractor ....3-12
3-04.3(7)C Rejection Without Testing .3-12
3-04.3(7)D Lots and Sublots ... 3-12
3-04.3(8) Price Adjustments for Quality of Aggregate .......................... 3-13
3-04.4 Vacant ................... 3-13
3-04.5 Payment ................ 3-13Contents
Page 14 2014 Standard Specifications M 41-10
Division 4 Bases ..............4-1
4-01 Vacant .....4-14-02 Gravel Base ........................... 4-2
4-02.1 Description ............. 4-2
4-02.2 Materials ................ 4-2
4-02.3 Construction Requirements 4-2
4-02.4 Measurement .......... 4-2
4-02.5 Payment .................. 4-2
4-03 Vacant .....4-3
4-04 Ballast and Crushed Surfacing .......4-4
4-04.1 Description ............. 4-4
4-04.2 Materials ................ 4-4
4-04.3 Construction Requirements 4-4
4-04.3(1) Equipment ......4-4
4-04.3(2) Subgrade ........4-4
4-04.3(3) Mixing 4-4
4-04.3(4) Placing and Spreading ................... 4-5
4-04.3(5) Shaping and Compaction .............. 4-5
4-04.3(6) Keystone ........4-5
4-04.3(7) Miscellaneous Requirements ........ 4-6
4-04.3(8) Weather Limitations ...................... 4-6
4-04.3(9) Hauling ...........4-6
4-04.3(10) Hours of Work 4-6
4-04.3(11) Permeable Ballast .......................... 4-6
4-04.4 Measurement .......... 4-6
4-04.5 Payment .................. 4-7
Division 5 Surface Treatments and Pavements ......5-1
5-01 Cement Concrete Pavement Rehabilitation ................. 5-15-01.1 Description ............. 5-1
5-01.2 Materials ................ 5-1
5-01.3 Construction Requirements 5-1
5-01.3(1) Vacant . 5-1
5-01.3(1)A Concrete Mix Designs .........5-1
5-01.3(1)B Equipment ............... 5-2
5-01.3(2) Material Acceptance ...................... 5-2
5-01.3(2)A Concrete Patching Material .5-2
5-01.3(2)B Portland Cement Concrete ..5-2
5-01.3(3) Vacant . 5-3
5-01.3(4) Replace Portland Cement Concrete Panel 5-3
5-01.3(5) Partial Depth Spall Repair ............ 5-4
5-01.3(6) Dowel Bar Retrofit ........................ 5-5
5-01.3(7) Sealing Existing Concrete Random Cracks 5-6
5-01.3(8) Sealing Existing Transverse and Longitudinal Joints .............. 5-6
5-01.3(9) Portland Cement Concrete Pavement Grinding ....................... 5-6
5-01.3(9)A Surface Finish ......... 5-7
5-01.3(10) Pavement Smoothness .................. 5-7
5-01.3(11) Concrete Slurry and Grinding Residue .....5-7
5-01.4 Measurement .......... 5-7
5-01.5 Payment .................. 5-7
5-02 Bituminous Surface Treatment .......5-9
5-02.1 Description ............. 5-9
5-02.1(1) New Construction ......................... 5-9
5-02.1(2) Seal Coats .......5-9
5-02.1(3) Pavement Sealers – Fog Seal ........ 5-9
5-02.2 Materials ................ 5-9
5-02.3 Construction Requirements 5-9
5-02.3(1) Equipment ......5-9
5-02.3(2) Preparation of Roadway Surface 5-10
5-02.3(2)A New Construction . 5-10
5-02.3(2)B Seal Coats .............. 5-10
5-02.3(2)C Pavement Sealing – Fog Seal ........................... 5-10
5-02.3(2)D Soil Residual Herbicide ....5-10
5-02.3(3) Application of Emulsified Asphalt and Aggregate ................. 5-10
5-02.3(4) Vacant ...........5-12
5-02.3(5) Application of Aggregates .......... 5-12
5-02.3(6) Additional Emulsified Asphalt and Aggregate ....................... 5-13
5-02.3(7) Patching and Correction of Defects ........5-13
5-02.3(8) Progress of Work ......................... 5-13
5-02.3(9) Protection of Structures ............... 5-13
5-02.3(10) Unfavorable Weather .................. 5-14
5-02.3(11) Temporary Raised Pavement Markings ..5-14
5-02.4 Measurement ........ 5-14
5-02.5 Payment ................ 5-14
5-03 Vacant ...5-16
5-04 Hot Mix Asphalt ................. 5-17
5-04.1 Description ........... 5-17
5-04.2 Materials .............. 5-17
5-04.3 Construction Requirements 5-17
5-04.3(1) Hot Mix Asphalt Mixing Plant .... 5-17
5-04.3(2) Hauling Equipment ..................... 5-18
5-04.3(3) Hot Mix Asphalt Pavers .............. 5-18
5-04.3(3)A Material Transfer Device/Vehicle .................... 5-19
5-04.3(4) Rollers ..........5-19
5-04.3(5) Conditioning of Existing Surface 5-20
5-04.3(5)A Preparation of Existing Surfaces ...................... 5-20
5-04.3(5)B Preparation of Untreated Roadway .................. 5-20
5-04.3(5)C Crack Sealing ........ 5-21
5-04.3(5)D Soil Residual Herbicide ....5-21
5-04.3(5)E Pavement Repair ... 5-21
5-04.3(6) Vacant ...........5-21
5-04.3(7) Preparation of Aggregates ........... 5-22
5-04.3(7)A Mix Design............ 5-22
5-04.3(8) Mixing ..........5-23
5-04.3(8)A Acceptance Sampling and Testing –
HMA Mixture........ 5-23
5-04.3(9) Spreading and Finishing ............. 5-25
5-04.3(10) Compaction ..5-25
5-04.3(10)A General .................. 5-25
5-04.3(10)B Control .................. 5-25
5-04.3(11) Reject Work ..5-26
5-04.3(11)A General .................. 5-26
5-04.3(11)B Rejection by Contractor ....5-27
5-04.3(11)C Rejection Without Testing .5-27
5-04.3(11)D General .................. 5-27
5-04.3(12) Joints 5-28
5-04.3(12)A Transverse Joints ... 5-28
5-04.3(12)B Longitudinal Joints 5-28
5-04.3(13) Surface Smoothness .................... 5-28
5-04.3(14) Planing Bituminous Pavement .... 5-29
5-04.3(15) HMA Road Approaches .............. 5-29
5-04.3(16) Weather Limitations .................... 5-29
5-04.3(17) Paving Under Traffic ................... 5-30
5-04.3(18) Vacant ...........5-30
5-04.3(19) Sealing of Pavement Surfaces .... 5-30
5-04.3(20) Anti-Stripping Additive .............. 5-30
5-04.3(21) Vacant ...........5-30
5-04.4 Measurement ........ 5-30
5-04.5 Payment ................ 5-31
5-04.5(1) Quality Assurance Price Adjustments .....5-32
5-04.5(1)A Price Adjustments for Quality of HMA
Mixture .................. 5-32
5-04.5(1)B Price Adjustments for Quality of
HMA Compaction . 5-33
5-05 Cement Concrete Pavement ..........5-34
5-05.1 Description ........... 5-34
5-05.2 Materials .............. 5-34
5-05.3 Construction Requirements 5-34
5-05.3(1) Concrete Mix Design for Paving 5-34
5-05.3(2) Consistency ..5-35
5-05.3(3) Equipment ....5-35
5-05.3(3)A Batching Plant and Equipment ......................... 5-36
5-05.3(3)B Mixing Equipment 5-36
5-05.3(3)C Finishing Equipment .........5-36
5-05.3(3)D Joint Sawing Equipment ...5-36
5-05.3(3)E Smoothness Testing Equipment ....................... 5-37
5-05.3(4) Measuring and Batching Materials .........5-37
5-05.3(4)A Acceptance of Portland Cement Concrete
Pavement ............... 5-37
5-05.3(5) Mixing Concrete ......................... 5-39
5-05.3(5)A Limitations of Mixing .......5-39
5-05.3(6) Subgrade ......5-40
5-05.3(7) Placing, Spreading, and Compacting Concrete ...................... 5-40
5-05.3(7)A Slip-Form Construction ....5-40
5-05.3(7)B Stationary Side Form Construction .................. 5-41
5-05.3(8) Joints 5-42
5-05.3(8)A Contraction Joints . 5-42
5-05.3(8)B Sealing Sawed Contraction Joints .................... 5-42
5-05.3(8)C Construction Joints 5-42
5-05.3(8)D Isolation Joints ...... 5-42
5-05.3(9) Vacant ...........5-42
5-05.3(10) Tie Bars and Corrosion Resistant Dowel Bars ....................... 5-43
5-05.3(11) Finishing ......5-43
5-05.3(12) Surface Smoothness .................... 5-44
5-05.3(13) Curing ..........5-46
5-05.3(13)A Curing Compound . 5-46
5-05.3(13)B White Polyethylene Sheeting ........................... 5-47
5-05.3(13)C Wet Curing ............ 5-47
5-05.3(14) Cold Weather Work ..................... 5-47
5-05.3(15) Concrete Pavement Construction in Adjacent Lanes ............. 5-47
5-05.3(16) Protection of Pavement ............... 5-47
5-05.3(17) Opening to Traffic ....................... 5-48
5-05.3(18) Vacant ...........5-48
5-05.3(19) Vacant ...........5-48
5-05.3(20) Vacant ...........5-48
5-05.3(21) Vacant ...........5-48
5-05.3(22) Repair of Defective Pavement Slabs .......5-48
5-05.4 Measurement ........ 5-49
5-05.5 Payment ................ 5-49
5-05.5(1) Pavement Thickness .................... 5-50
5-05.5(1)A Thickness Deficiency of 0.05 Foot or Less ...... 5-51
5-05.5(1)B Thickness Deficiency of More Than 0.05 Foot 5-51Contents
Page 18 2014 Standard Specifications M 41-10
Division 6 Structures ......6-1
6-01 General Requirements for Structures ........................... 6-16-01.1 Description ............. 6-1
6-01.2 Foundation Data ..... 6-1
6-01.3 Clearing the Site ..... 6-1
6-01.4 Appearance of Structures ...6-1
6-01.5 Vacant ..................... 6-1
6-01.6 Load Restrictions on Bridges Under Construction .......6-1
6-01.7 Navigable Streams . 6-2
6-01.8 Approaches to Movable Spans .......................... 6-2
6-01.9 Working Drawings . 6-2
6-01.10 Utilities Supported by or Attached to Bridges .. 6-3
6-01.11 Name Plates ........... 6-3
6-01.12 Final Cleanup ......... 6-3
6-01.13 Vacant ..................... 6-4
6-01.14 Premolded Joint Filler ........6-4
6-01.15 Normal Temperature ..........6-4
6-02 Concrete Structures ............. 6-5
6-02.1 Description ............. 6-5
6-02.2 Materials ................ 6-5
6-02.3 Construction Requirements 6-5
6-02.3(1) Classification of Structural Concrete ........6-5
6-02.3(2) Proportioning Materials ................ 6-5
6-02.3(2)A Contractor Mix Design .......6-6
6-02.3(2)B Commercial Concrete .........6-7
6-02.3(2)C Vacant ...................... 6-7
6-02.3(2)D Lean Concrete ......... 6-7
6-02.3(3) Admixtures .....6-7
6-02.3(4) Ready-Mix Concrete ..................... 6-8
6-02.3(4)A Qualification of Concrete Suppliers ................... 6-8
6-02.3(4)B Jobsite Mixing ......... 6-9
6-02.3(4)C Consistency ............. 6-9
6-02.3(4)D Temperature and Time For Placement ............. 6-10
6-02.3(5) Acceptance of Concrete .............. 6-10
6-02.3(5)A General .................. 6-10
6-02.3(5)B Certification of Compliance 6-11
6-02.3(5)C Conformance to Mix Design ............................ 6-12
6-02.3(5)D Test Methods ......... 6-12
6-02.3(5)E Point of Acceptance ..........6-12
6-02.3(5)F Water/Cement Ratio Conformance .................. 6-13
6-02.3(5)G Sampling and Testing Frequency for
Temperature, Consistency, and Air Content..... 6-13
6-02.3(5)H Sampling and Testing for Compressive
Strength and Initial Curing 6-13
6-02.3(5)I Vacant .................... 6-14
6-02.3(5)J Vacant .................... 6-14
6-02.3(5)K Rejecting Concrete 6-14
6-02.3(5)L Concrete With Non-Conforming Strength ....... 6-14
6-02.3(6) Placing Concrete ......................... 6-14
6-02.3(6)A Weather and Temperature Limits to Protect
Concrete ................ 6-16
6-02.3(6)B Placing Concrete in Foundation Seals ............. 6-19
6-02.3(6)C Dewatering Concrete Seals and Foundations .. 6-19
6-02.3(6)D Protection Against Vibration ............................ 6-19
6-02.3(7) Concrete Exposed to Sea Water .. 6-20
6-02.3(8) Concrete Exposed to Alkaline Soils or Water ........................ 6-21
6-02.3(9) Vibration of Concrete .................. 6-21
6-02.3(10) Bridge Decks and Bridge Approach Slabs 6-21
6-02.3(10)A Preconstruction Meeting ...6-21
6-02.3(10)B Screed Rail Supports .........6-22
6-02.3(10)C Finishing Equipment .........6-22
6-02.3(10)D Concrete Placement, Finishing, and Texturing 6-23
6-02.3(10)E Sidewalk ............... 6-24
6-02.3(10)F Bridge Approach Slab Orientation and
Anchors ................. 6-24
6-02.3(11) Curing Concrete .......................... 6-25
6-02.3(11)A Curing and Finishing Concrete Traffic and
Pedestrian Barrier .. 6-26
6-02.3(12) Construction Joints...................... 6-27
6-02.3(12)A Construction Joints in New Construction ........ 6-27
6-02.3(12)B Construction Joints Between Existing and
New Construction . 6-28
6-02.3(13) Expansion Joints ......................... 6-28
6-02.3(14) Finishing Concrete Surfaces ....... 6-28
6-02.3(14)A Class 1 Surface Finish .......6-29
6-02.3(14)B Class 2 Surface Finish .......6-29
6-02.3(14)C Pigmented Sealer for Concrete Surfaces .......... 6-29
6-02.3(15) Date Numerals ............................ 6-30
6-02.3(16) Plans for Falsework and Formwork ........6-30
6-02.3(16)A Nonpreapproved Falsework and Formwork
Plans ...................... 6-32
6-02.3(16)B Preapproved Formwork Plans .......................... 6-33
6-02.3(17) Falsework and Formwork ........... 6-33
6-02.3(17)A Design Loads ........ 6-34
6-02.3(17)B Allowable Design Stresses and Deflections ..... 6-36
6-02.3(17)C Falsework and Formwork at Special
Locations ............... 6-37
6-02.3(17)D Falsework Support Systems: Piling,
Temporary Concrete Footings, Timber
Mudsills, Manufactured Shoring Towers,
Caps, and Posts ..... 6-39
6-02.3(17)E Stringers, Beams, Joists, Bridge Deck
Support, and Deck Overhangs ......................... 6-46
6-02.3(17)F Bracing .................. 6-47
6-02.3(17)G Testing Falsework Devices . 6-51
6-02.3(17)H Formwork Accessories ......6-52
6-02.3(17)I Timber Connections ..........6-53
6-02.3(17)J Face Lumber, Studs, Wales, and Metal Forms . 6-57
6-02.3(17)K Concrete Forms on Steel Spans ....................... 6-59
6-02.3(17)L Finishing Machine Support System ................. 6-59
6-02.3(17)M Restricted Overhead Clearance Sign ............... 6-59
6-02.3(17)N Removal of Falsework and Forms ................... 6-60
6-02.3(17)O Early Concrete Test Cylinder Breaks ............... 6-61
6-02.3(18) Placing Anchor Bolts .................. 6-61
6-02.3(19) Bridge Bearings .......................... 6-62
6-02.3(19)A Vacant .................... 6-62
6-02.3(19)B Bridge Bearing Assemblies . 6-62
6-02.3(20) Grout for Anchor Bolts and Bridge Bearings ........................ 6-62
6-02.3(21) Drainage of Box Girder Cells ..... 6-63
6-02.3(22) Drainage of Substructure ............ 6-63
6-02.3(23) Opening to Traffic ....................... 6-63
6-02.3(24) Reinforcement 6-63
6-02.3(24)A Field Bending ........ 6-63
6-02.3(24)B Protection of Materials ......6-65
6-02.3(24)C Placing and Fastening .......6-65
6-02.3(24)D Splicing ................. 6-67
6-02.3(24)E Welding Reinforcing Steel 6-67
6-02.3(24)F Mechanical Splices ...........6-68
6-02.3(24)G Job Control Tests ... 6-69
6-02.3(24)H Epoxy-Coated Steel Reinforcing Bar ............... 6-70
6-02.3(25) Prestressed Concrete Girders ...... 6-70
6-02.3(25)A Shop Drawings ...... 6-72
6-02.3(25)B Casting .................. 6-72
6-02.3(25)C Prestressing ........... 6-73
6-02.3(25)D Curing ................... 6-74
6-02.3(25)E Contractors Control Strength ........................... 6-74
6-02.3(25)F Prestress Release ... 6-75
6-02.3(25)G Protection of Exposed Reinforcement ............. 6-76
6-02.3(25)H Finishing ............... 6-76
6-02.3(25)I Fabrication Tolerances ......6-76
6-02.3(25)J Horizontal Alignment ........6-78
6-02.3(25)K Girder Deflection .. 6-78
6-02.3(25)L Handling and Storage ........6-79
6-02.3(25)M Shipping ................ 6-80
6-02.3(25)N Prestressed Concrete Girder Erection .............. 6-81
6-02.3(25)O Deck Bulb Tee Girder Flange Connection ....... 6-83
6-02.3(26) Cast-In-Place Prestressed Concrete ........6-83
6-02.3(26)A Shop Drawings ...... 6-83
6-02.3(26)B General Requirements for Anchorages ............ 6-85
6-02.3(26)C Normal Anchorage Devices 6-85
6-02.3(26)D Special Anchorage Devices . 6-86
6-02.3(26)E Ducts ..................... 6-88
6-02.3(26)F Prestressing Reinforcement 6-92
6-02.3(26)G Tensioning ............. 6-92
6-02.3(26)H Grouting ................ 6-94
6-02.3(27) Concrete for Precast Units .......... 6-95
6-02.3(27)A Use of Self-Consolidating Concrete for
Precast Units ......... 6-95
6-02.3(27)B Submittals for Self-Consolidating Concrete
for Precast Units .... 6-96
6-02.3(27)C Acceptance Testing of Self-Consolidating
Concrete for Precast Units 6-96
6-02.3(28) Precast Concrete Panels .............. 6-97
6-02.3(28)A Shop Drawings ...... 6-97
6-02.3(28)B Casting ................. 6-98
6-02.3(28)C Curing .................. 6-98
6-02.3(28)D Contractors Control Strength .......................... 6-99
6-02.3(28)E Finishing ............... 6-99
6-02.3(28)F Tolerances ............. 6-99
6-02.3(28)G Handling and Storage ........6-99
6-02.3(28)H Shipping .............. 6-100
6-02.3(28)I Erection ............... 6-100
6-02.4 Measurement ...... 6-100
6-02.5 Payment .............. 6-101
6-03 Steel Structures ................ 6-103
6-03.1 Description ......... 6-103
6-03.2 Materials ............ 6-103
6-03.3 Construction Requirements ........................... 6-103
6-03.3(1) Vacant .........6-103
6-03.3(2) Facilities for Inspection ............. 6-103
6-03.3(3) Inspector’s Authority................. 6-103
6-03.3(4) Rejections ...6-104
6-03.3(5) Mill Orders and Shipping Statements ...6-104
6-03.3(6) Weighing ....6-104
6-03.3(7) Shop Plans ..6-104
6-03.3(7)A Erection Methods 6-105
6-03.3(8) Substitutions . 6-106
6-03.3(9) Handling, Storing, and Shipping of Materials ..................... 6-106
6-03.3(10) Straightening Bent Material ...... 6-106
6-03.3(11) Workmanship and Finish .......... 6-106
6-03.3(12) Falsework ...6-106
6-03.3(13) Fabricating Tension Members ... 6-106
6-03.3(14) Edge Finishing .......................... 6-107
6-03.3(15) Planing of Bearing Surfaces ...... 6-107
6-03.3(16) Abutting Joints .......................... 6-107
6-03.3(17) End Connection Angles ............. 6-108
6-03.3(18) Built Members .......................... 6-108
6-03.3(19) Hand Holes .6-108
6-03.3(20) Lacing Bars 6-108
6-03.3(21) Plate Girders . 6-108
6-03.3(21)A Web Plates ........... 6-108
6-03.3(21)B Vacant .................. 6-108
6-03.3(21)C Web Splices and Fillers ...6-108
6-03.3(22) Eyebars .......6-108
6-03.3(23) Annealing ...6-108
6-03.3(24) Pins and Rollers ........................ 6-108
6-03.3(24)A Boring Pin Holes . 6-109
6-03.3(24)B Pin Clearances ..... 6-109
6-03.3(25) Welding and Repair Welding .... 6-109
6-03.3(25)A Welding Inspection .........6-110
6-03.3(26) Screw Threads ............................6-111
6-03.3(27) High-Strength Bolt Holes ..........6-111
6-03.3(27)A Punched Holes .... 6-112
6-03.3(27)B Reamed and Drilled Holes 6-112
6-03.3(27)C Numerically Controlled Drilled Connections 6-112
6-03.3(27)D Accuracy of Punched, Subpunched, and
Subdrilled Holes .. 6-112
6-03.3(27)E Accuracy of Reamed and Drilled Holes ........ 6-112
6-03.3(27)F Fitting for Bolting ...........6-113
6-03.3(28) Shop Assembly.......................... 6-113
6-03.3(28)A Method of Shop Assembly 6-113
6-03.3(28)B Check of Shop Assembly 6-114
6-03.3(29) Welded Shear Connectors ......... 6-114
6-03.3(30) Painting ......6-114
6-03.3(30)A Vacant .................. 6-114
6-03.3(30)B Vacant .................. 6-114
6-03.3(30)C Erection Marks .... 6-114
6-03.3(30)D Machine Finished Surfaces ............................ 6-114Contents
Page 22 2014 Standard Specifications M 41-10
6-03.3(31) Alignment and Camber ............. 6-114
6-03.3(31)A Measuring Camber ..........6-115
6-03.3(32) Assembling and Bolting ............ 6-115
6-03.3(33) Bolted Connections ................... 6-116
6-03.3(33)A Pre-Erection Testing ........6-119
6-03.3(33)B Bolting Inspection ...........6-120
6-03.3(34) Adjusting Pin Nuts .................... 6-121
6-03.3(35) Setting Anchor Bolts ................. 6-121
6-03.3(36) Setting and Grouting Masonry Plates ...6-121
6-03.3(37) Setting Steel Bridge Bearings ... 6-122
6-03.3(38) Placing Superstructure .............. 6-122
6-03.3(39) Swinging the Span .................... 6-122
6-03.3(40) Draining Pockets ....................... 6-122
6-03.3(41) Vacant .........6-122
6-03.3(42) Surface Condition ..................... 6-123
6-03.3(43) Castings, Steel Forgings, and Miscellaneous Metals ........... 6-123
6-03.3(43)A Shop Construction, Castings, Steel Forgings, and Miscellaneous Metals . 6-123
6-03.4 Measurement ...... 6-123
6-03.5 Payment .............. 6-123
6-04 Timber Structures ............ 6-125
6-04.1 Description ......... 6-125
6-04.2 Materials ............ 6-125
6-04.3 Construction Requirements ........................... 6-125
6-04.3(1) Storing and Handling Material .. 6-125
6-04.3(2) Workmanship ............................ 6-125
6-04.3(3) Shop Details . 6-125
6-04.3(4) Field Treatment of Cut Surfaces, Bolt Holes, and Contact Surfaces .... 6-125
6-04.3(5) Holes for Bolts, Dowels, Rods, and Lag Screws ................. 6-126
6-04.3(6) Bolts, Washers, and Other Hardware ....6-126
6-04.3(7) Countersinking .......................... 6-126
6-04.3(8) Framing ......6-126
6-04.3(9) Framed Bents ............................ 6-126
6-04.3(10) Caps 6-126
6-04.3(11) Bracing .......6-127
6-04.3(12) Stringers .....6-127
6-04.3(13) Wheel Guards and Railings ...... 6-127
6-04.3(14) Single-Plank Floors ................... 6-127
6-04.3(15) Laminated Floors ...................... 6-127
6-04.3(16) Plank Subfloors for Concrete Decks .....6-128
6-04.3(17) Trusses .......6-128
6-04.3(18) Painting ......6-128
6-04.4 Measurement ...... 6-128
6-04.5 Payment .............. 6-128
6-05 Piling...6-129
6-05.1 Description ......... 6-129
6-05.2 Materials ............ 6-129
6-05.3 Construction Requirements ........................... 6-129
6-05.3(1) Piling Terms . 6-129
6-05.3(2) Ordering Piling .......................... 6-130
6-05.3(3) Manufacture of Precast Concrete Piling . 6-131
6-05.3(3)A Casting and Stressing ......6-131
6-05.3(3)B Finishing ............. 6-132
6-05.3(3)C Curing ................. 6-132
6-05.3(4) Manufacture of Steel Casings for Cast-In-Place
Concrete Piles ........................... 6-132
6-05.3(5) Manufacture of Steel Piles ........ 6-133
6-05.3(6) Splicing Steel Casings and Steel Piles ..6-133
6-05.3(7) Storage and Handling ................ 6-133
6-05.3(7)A Timber Piles ........ 6-133
6-05.3(7)B Precast Concrete Piles .....6-133
6-05.3(7)C Steel Casings and Steel Piles ......................... 6-133
6-05.3(8) Pile Tips and Shoes ................... 6-133
6-05.3(9) Pile Driving Equipment ............ 6-134
6-05.3(9)A Pile Driving Equipment Approval ................. 6-134
6-05.3(9)B Pile Driving Equipment Minimum
Requirements ...... 6-135
6-05.3(9)C Pile Driving Leads ..........6-136
6-05.3(10) Test Piles ....6-137
6-05.3(11) Driving Piles 6-137
6-05.3(11)A Tolerances ........... 6-137
6-05.3(11)B Foundation Pit Preparation ............................ 6-138
6-05.3(11)C Preparation for Driving ...6-138
6-05.3(11)D Achieving Minimum Tip Elevation and
Bearing ................ 6-138
6-05.3(11)E Use of Followers for Driving ......................... 6-139
6-05.3(11)F Pile Damage ........ 6-139
6-05.3(11)G Pile Cutoff ........... 6-140
6-05.3(11)H Pile Driving From or Near Adjacent
Structures ............ 6-140
6-05.3(12) Determination of Bearing Values ..........6-140
6-05.3(13) Treatment of Timber Pile Heads ...........6-141
6-05.3(14) Extensions and Buildups of Precast Concrete Piles ............. 6-141
6-05.3(15) Completion of Cast-In-Place Concrete Piles ....................... 6-142
6-05.3(15)A Reinforcement ..... 6-142
6-05.3(15)B Placing Concrete . 6-142
6-05.4 Measurement ...... 6-142
6-05.5 Payment .............. 6-142
6-06 Bridge Railings ................. 6-144
6-06.1 Description ......... 6-144
6-06.2 Materials ............ 6-144
6-06.3 Construction Requirements ........................... 6-144
6-06.3(1) Timber Railings ......................... 6-144
6-06.3(2) Metal Railings ........................... 6-144
6-06.4 Measurement ...... 6-144
6-06.5 Payment .............. 6-145
6-07 Painting 6-146
6-07.1 Description ......... 6-146
6-07.2 Materials ............ 6-146
6-07.3 Construction Requirements ........................... 6-146
6-07.3(1) Work Force Qualifications ........ 6-146
6-07.3(1)A Work Force Qualifications for Shop
Application of Paint ........6-146
6-07.3(1)B Work Force Qualifications for Field
Application of Paint ........6-146
6-07.3(2) Submittals ..6-146
6-07.3(2)A Work Force Qualifications Submittal
Component .......... 6-147
6-07.3(2)B Contractor’s Quality Control Program
Submittal Component .....6-147
6-07.3(2)C Paint System Manufacturer and Paint
System Information Submittal Component ... 6-147
6-07.3(2)D Hazardous Waste Containment, Collection,
Testing, and Disposal Submittal Component . 6-147
6-07.3(2)E Cleaning and Surface Preparation
Equipment Submittal Component .................. 6-148
6-07.3(2)F Paint Application Equipment and
Operations Submittal Component .................. 6-148
6-07.3(2)G Painting Plan Meeting .....6-148
6-07.3(3) Quality Control and Quality Assurance 6-149
6-07.3(3)A Quality Control and Quality Assurance
for Shop Application of Paint ........................ 6-149
6-07.3(3)B Quality Control and Quality Assurance
for Field Application of Paint ........................ 6-149
6-07.3(4) Paint System Manufacturer’s Technical Representative ...... 6-149
6-07.3(5) Pre-Painting Conference ........... 6-150
6-07.3(6) Paint Containers, Storage, and Handling 6-150
6-07.3(6)A Paint Containers .. 6-150
6-07.3(6)B Paint Storage ....... 6-150
6-07.3(7) Paint Sampling and Testing ....... 6-150
6-07.3(8) Equipment ..6-151
6-07.3(8)A Paint Film Thickness Measurement Gages .... 6-151
6-07.3(9) Painting New Steel Structures .. 6-151
6-07.3(9)A Paint System........ 6-151
6-07.3(9)B Paint Color .......... 6-151
6-07.3(9)C Mixing and Thinning Paint ............................ 6-151
6-07.3(9)D Coating Thickness ...........6-152
6-07.3(9)E Surface Temperature Requirements Prior
to Application of Paint ....6-152
6-07.3(9)F Shop Surface Cleaning and Preparation ........ 6-152
6-07.3(9)G Application of Shop Primer Coat ................... 6-152
6-07.3(9)H Containment for Field Coating ...................... 6-152
6-07.3(9)I Application of Field Coatings ........................ 6-152
6-07.3(10) Painting Existing Steel Structures .........6-153
6-07.3(10)A Containment ........ 6-153
6-07.3(10)B Bird Guano, Fungus, and Vegetation
Removal .............. 6-154
6-07.3(10)C Dry Cleaning ....... 6-154
6-07.3(10)D Surface Preparation Prior to Overcoat
Painting ............... 6-154
6-07.3(10)E Surface Preparation – Full Paint Removal ..... 6-154
6-07.3(10)F Collecting, Testing, and Disposal of
Containment Waste .........6-155
6-07.3(10)G Treatment of Pack Rust and Gaps .................. 6-156
6-07.3(10)H Paint System........ 6-156
6-07.3(10)I Paint Color .......... 6-156
6-07.3(10)J Mixing and Thinning Paint ............................ 6-156
6-07.3(10)K Coating Thickness ...........6-157
6-07.3(10)L Environmental Condition Requirements
Prior to Application of Paint .......................... 6-157
6-07.3(10)M Steel Surface Condition Requirements
Prior to Application of Paint .......................... 6-158
6-07.3(10)N Field Coating Application Methods ............... 6-158
6-07.3(10)O Applying Field Coatings .6-158
6-07.3(10)P Field Coating Repair .......6-159
6-07.3(10)Q Cleanup ............... 6-160
6-07.3(11) Painting or Powder Coating of Galvanized Surfaces ........... 6-160
6-07.3(11)A Painting of Galvanized Surfaces .................... 6-160
6-07.3(11)B Powder Coating of Galvanized Surfaces ....... 6-160
6-07.3(12) Painting Ferry Terminal Structures .......6-162
6-07.3(13) Painting Timber Structures ....... 6-162
6-07.4 Measurement ...... 6-163
6-07.5 Payment .............. 6-163
6-08 Waterproofing ................... 6-164
6-08.1 Description ......... 6-164
6-08.2 Materials ............ 6-164
6-08.3 Construction Requirements ........................... 6-164
6-08.3(1) Storage of Fabric ....................... 6-164
6-08.3(2) Preparation of Surface ............... 6-164
6-08.3(3) Application of Waterproofing ... 6-164
6-08.3(4) Protection Course ...................... 6-165
6-08.4 Measurement ...... 6-165
6-08.5 Payment .............. 6-165
6-09 Modified Concrete Overlays .......6-166
6-09.1 Description ......... 6-166
6-09.2 Materials ............ 6-166
6-09.3 Construction Requirements ........................... 6-167
6-09.3(1) Equipment ..6-167
6-09.3(1)A Power Driven Hand Tools . 6-167
6-09.3(1)B Rotary Milling Machines 6-167
6-09.3(1)C Hydro-Demolition Machines ......................... 6-167
6-09.3(1)D Shot Blasting Machines ..6-167
6-09.3(1)E Air Compressor ... 6-167
6-09.3(1)F Vacuum Machine 6-167
6-09.3(1)G Water Spraying System ...6-168
6-09.3(1)H Mobile Mixer for Latex Modified Concrete .. 6-168
6-09.3(1)I Ready-Mix Trucks for Fly Ash Modified
and Microsilica Modified Concrete ............... 6-170
6-09.3(1)J Finishing Machine ..........6-170
6-09.3(2) Submittals ..6-170
6-09.3(3) Concrete Overlay Mixes ........... 6-171
6-09.3(3)A General ................ 6-171
6-09.3(3)B Concrete Class M 6-171
6-09.3(3)C Fly Ash Modified Concrete ............................ 6-171
6-09.3(3)D Microsilica Modified Concrete ...................... 6-172
6-09.3(3)E Latex Modified Concrete 6-172
6-09.3(4) Storing and Handling ................ 6-172
6-09.3(4)A Aggregate ............ 6-172
6-09.3(4)B Latex Admixture . 6-172
6-09.3(4)C High Molecular Weight Methacrylate Resin
(HMWM) ............ 6-173
6-09.3(5) Scarifying Concrete Surface ..... 6-173
6-09.3(5)A General ................ 6-173
6-09.3(5)B Testing of Hydro-Demolition and Shot
Blasting Machines ...........6-173
6-09.3(5)C Hydro-Demolishing ........6-173
6-09.3(5)D Shot Blasting ....... 6-174
6-09.3(5)E Rotomilling ......... 6-174
6-09.3(5)F Repair of Steel Reinforcing Bars Damaged
byScarifying Operations .6-174
6-09.3(5)G Cleanup Following Scarification .................... 6-174
6-09.3(6) Further Deck Preparation .......... 6-174
6-09.3(6)A Equipment for Further Deck Preparation ....... 6-175
6-09.3(6)B Deck Repair Preparation .6-175
6-09.3(6)C Placing Deck Repair Concrete ....................... 6-175
6-09.3(7) Surface Preparation for Concrete Overlay ........................... 6-176
6-09.3(8) Quality Assurance ..................... 6-177
6-09.3(8)A Quality Assurance for Microsilica Modified
and Fly Ash Modified Concrete Overlays ...... 6-177
6-09.3(8)B Quality Assurance for Latex Modified
Concrete Overlays ...........6-177
6-09.3(9) Mixing Concrete For Concrete Overlay . 6-178
6-09.3(9)A Mixing Microsilica Modified or Fly Ash
Modified Concrete ..........6-178
6-09.3(9)B Mixing Latex Modified Concrete ................... 6-178
6-09.3(10) Overlay Profile and Screed Rails ..........6-178
6-09.3(10)A Survey of Existing Bridge Deck Prior to
Scarification ....... 6-178
6-09.3(10)B Establishing Finish Overlay Profile ............... 6-179
6-09.3(11) Placing Concrete Overlay ......... 6-179
6-09.3(12) Finishing Concrete Overlay ...... 6-180
6-09.3(13) Curing Concrete Overlay .......... 6-181
6-09.3(14) Checking for Bond .................... 6-181
6-09.4 Measurement ...... 6-182
6-09.5 Payment .............. 6-182
6-10 Concrete Barrier .............. 6-183
6-10.1 Description ......... 6-183
6-10.2 Materials ............ 6-183
6-10.3 Construction Requirements ........................... 6-183
6-10.3(1) Precast Concrete Barrier ........... 6-183
6-10.3(2) Cast-In-Place Concrete Barrier . 6-184
6-10.3(3) Removing and Resetting Permanent Concrete Barrier ........ 6-185
6-10.3(4) Joining Precast Concrete Barrier to Cast-In-Place Barrier .. 6-185
6-10.3(5) Temporary Concrete Barrier ..... 6-185
6-10.3(6) Placing Concrete Barrier ........... 6-185
6-10.4 Measurement ...... 6-186
6-10.5 Payment .............. 6-186
6-11 Reinforced Concrete Walls ..........6-188
6-11.1 Description ......... 6-188
6-11.2 Materials ............ 6-188
6-11.3 Construction Requirements ........................... 6-188
6-11.3(1) Submittals ..6-188
6-11.3(2) Excavation and Foundation Preparation . 6-188
6-11.3(3) Precast Concrete Wall Stem Panels.......6-188
6-11.3(4) Cast-In-Place Concrete Construction ....6-190
6-11.3(5) Backfill, Weepholes, and Gutters ..........6-190
6-11.3(6) Traffic Barrier and Pedestrian Barrier ...6-190
6-11.4 Measurement ...... 6-190
6-11.5 Payment .............. 6-190
6-12 Noise Barrier Walls .......... 6-191
6-12.1 Description ......... 6-191
6-12.2 Materials ............ 6-191
6-12.3 Construction Requirements ........................... 6-191
6-12.3(1) Submittals ..6-191
6-12.3(2) Work Access and Site Preparation ........6-192
6-12.3(3) Shaft Construction .................... 6-192
6-12.3(4) Trench, Grade Beam, or Spread Footing Construction ........ 6-193
6-12.3(5) Cast-In-Place Concrete Panel Construction ......................... 6-193
6-12.3(6) Precast Concrete Panel Fabrication and Erection ................ 6-193
6-12.3(7) Masonry Wall Construction ...... 6-194
6-12.3(8) Fabricating and Erecting Timber Noise Barrier Wall Panels 6-194
6-12.3(9) Access Doors and Concrete Landing Pads .......................... 6-194
6-12.3(10) Finish Ground Line Dressing .... 6-194
6-12.4 Measurement ...... 6-195
6-12.5 Payment .............. 6-195
6-13 Structural Earth Walls .... 6-196
6-13.1 Description ......... 6-196
6-13.2 Materials ............ 6-196
6-13.3 Construction Requirements ........................... 6-196
6-13.3(1) Quality Assurance ..................... 6-196
6-13.3(2) Submittals ..6-197
6-13.3(2)A Design Calculation Content Requirements .... 6-197
6-13.3(2)B Working Drawing Content Requirements ...... 6-198
6-13.3(3) Excavation and Foundation Preparation . 6-199
6-13.3(4) Precast Concrete Facing Panel and Concrete Block
Fabrication .6-199
6-13.3(5) Precast Concrete Facing Panel and Concrete Block
Erection ......6-201
6-13.3(6) Welded Wire Faced Structural Earth Wall Erection ............. 6-202
6-13.3(7) Backfill .......6-202
6-13.3(8) Guardrail Placement .................. 6-203
6-13.3(9) SEW Traffic Barrier and SEW Pedestrian Barrier ............... 6-203
6-13.4 Measurement ...... 6-203
6-13.5 Payment .............. 6-204
6-14 Geosynthetic Retaining Walls .....6-205
6-14.1 Description ......... 6-205
6-14.2 Materials ............ 6-205
6-14.3 Construction Requirements ........................... 6-205
6-14.3(1) Quality Assurance ..................... 6-205
6-14.3(2) Submittals ..6-205
6-14.3(3) Excavation and Foundation Preparation . 6-206
6-14.3(4) Erection and Backfill ................. 6-206
6-14.3(5) Guardrail Placement .................. 6-207
6-14.3(6) Permanent Facing ...................... 6-207
6-14.3(7) Geosynthetic Retaining Wall Traffic Barrier and
Geosynthetic Retaining Wall Pedestrian Barrier.................. 6-207
6-14.4 Measurement ...... 6-208
6-14.5 Payment .............. 6-208
6-15 Soil Nail Walls .................. 6-209
6-15.1 Description ......... 6-209
6-15.2 Materials ............ 6-209
6-15.3 Construction Requirements ........................... 6-209
6-15.3(1) General Description .................. 6-209
6-15.3(2) Contractor’s Experience Requirements 6-209
6-15.3(3) Submittals ..6-209
6-15.3(4) Preconstruction Conference ...... 6-210
6-15.3(5) Earthwork ...6-210
6-15.3(6) Soil Nailing 6-211
6-15.3(7) Shotcrete Facing ........................ 6-212
6-15.3(8) Soil Nail Testing and Acceptance .........6-212
6-15.3(8)A Verification Testing .........6-214
6-15.3(8)B Proof Testing ....... 6-215
6-15.3(9) Concrete Fascia Panels ............. 6-216
6-15.4 Measurement ...... 6-216
6-15.5 Payment .............. 6-216
6-16 Soldier Pile and Soldier Pile Tieback Walls .............. 6-217
6-16.1 Description ......... 6-217
6-16.2 Materials ............ 6-217
6-16.3 Construction Requirements ........................... 6-217
6-16.3(1) Quality Assurance ..................... 6-217
6-16.3(2) Submittals ..6-217
6-16.3(3) Shaft Excavation ....................... 6-218
6-16.3(4) Installing Soldier Piles .............. 6-219
6-16.3(5) Backfilling Shaft ....................... 6-219
6-16.3(6) Designing and Installing Lagging and Installing
Permanent Ground Anchors ...... 6-220
6-16.3(6)A Soil Classification ...........6-220
6-16.3(6)B Temporary Lagging .........6-221
6-16.3(6)C Permanent Lagging .........6-222
6-16.3(6)D Installing Lagging and Permanent Ground
Anchors ............... 6-222
6-16.3(7) Prefabricated Drainage Mat ...... 6-223
6-16.3(8) Concrete Fascia Panel ............... 6-223
6-16.4 Measurement ...... 6-223
6-16.5 Payment .............. 6-223
6-17 Permanent Ground Anchors .......6-225
6-17.1 Description ......... 6-225
6-17.2 Materials ............ 6-225
6-17.3 Construction Requirements ........................... 6-225
6-17.3(1) Definitions ..6-225
6-17.3(2) Contractor Experience Requirements ...6-225
6-17.3(3) Submittals ..6-226
6-17.3(4) Preconstruction Conference ...... 6-226
6-17.3(5) Tendon Fabrication ................... 6-227
6-17.3(6) Tendon Storage and Handling ... 6-228
6-17.3(7) Installing Permanent Ground Anchors ..6-228
6-17.3(8) Testing and Stressing ................ 6-230
6-17.3(8)A Verification Testing .........6-231
6-17.3(8)B Performance Testing .......6-231
6-17.3(8)C Proof Testing ....... 6-232
6-17.3(9) Permanent Ground Anchor Acceptance Criteria .................. 6-232
6-17.4 Measurement ...... 6-233
6-17.5 Payment .............. 6-233
6-18 Shotcrete Facing ............... 6-234
6-18.1 Description ......... 6-234
6-18.2 Materials ............ 6-234
6-18.3 Construction Requirements ........................... 6-234
6-18.3(1) Submittals ..6-234
6-18.3(2) Mix Design.6-234
6-18.3(3) Testing ........6-234
6-18.3(3)A Preproduction Testing .....6-235
6-18.3(3)B Production Testing ..........6-235
6-18.3(4) Qualifications of Contractor’s Personnel 6-235
6-18.3(5) Placing Wire Reinforcement ..... 6-236
6-18.3(6) Alignment Control .................... 6-236
6-18.3(7) Shotcrete Application ................ 6-236
6-18.3(8) Shotcrete Finishing ................... 6-237
6-18.4 Measurement ...... 6-237
6-18.5 Payment .............. 6-237
6-19 Shafts ..6-238
6-19.1 Description ......... 6-238
6-19.2 Materials ............ 6-238
6-19.3 Construction Requirements ........................... 6-238
6-19.3(1) Quality Assurance ..................... 6-238
6-19.3(1)A Shaft Construction Tolerances ....................... 6-238
6-19.3(1)B Nondestructive Testing of Shafts ................... 6-238
6-19.3(1)C Shaft Preconstruction Conference .................. 6-239
6-19.3(2) Shaft Construction Submittal .... 6-239
6-19.3(2)A Construction Experience .6-239
6-19.3(2)B Shaft Installation Narrative ............................ 6-240
6-19.3(2)C Shaft Slurry Technical Assistance .................. 6-241
6-19.3(3) Shaft Excavation ....................... 6-242
6-19.3(3)A Conduct of Shaft Excavation Operations ....... 6-242
6-19.3(3)B Temporary and Permanent Shaft Casing ........ 6-242
6-19.3(3)C Conduct of Shaft Casing Installation and
Removal and Shaft Excavation Operations ... 6-244
6-19.3(3)D Bottom of Shaft Excavation ........................... 6-244
6-19.3(3)E Shaft Obstructions ...........6-244
6-19.3(3)F Voids Between Permanent Casing and
Shaft Excavation . 6-244
6-19.3(3)G Operating Shaft Excavation Equipment
From an Existing Bridge .6-244
6-19.3(3)H Seals for Shaft Excavation in Water............... 6-245
6-19.3(3)I Required Use of Slurry in Shaft Excavation .. 6-245
6-19.3(4) Slurry Installation Requirements ..........6-245
6-19.3(4)A Slurry Technical Assistance ........................... 6-245
6-19.3(4)B Minimum Level of Slurry in the Excavation . 6-245
6-19.3(4)C Slurry Sampling and Testing .......................... 6-246
6-19.3(4)D Maintenance of Required Slurry Properties ... 6-246
6-19.3(4)E Maintenance of a Stable Shaft Excavation .... 6-246
6-19.3(4)F Disposal of Slurry and Slurry Contacted
Spoils................... 6-247
6-19.3(5) Assembly and Placement of Reinforcing Steel .................... 6-247
6-19.3(5)A Steel Reinforcing Bar Cage Assembly ........... 6-247
6-19.3(5)B Steel Reinforcing Bar Cage Centralizers ....... 6-247
6-19.3(5)C Concrete Cover Over Steel Reinforcing Bars 6-248
6-19.3(5)D Steel Reinforcing Bar Cage Support at Base
of Shaft Excavation .........6-248
6-19.3(6) Access Tubes for Crosshole Sonic Log (CSL) Testing ........ 6-248
6-19.3(6)A Shafts Requiring CSL Access Tubes .............. 6-248
6-19.3(6)B Orientation and Assembly of the CSL
Access Tubes ....... 6-248
6-19.3(6)C Care for CSL Access Tubes From Erection
Through CSL Testing ......6-249
6-19.3(7) Placing Concrete ....................... 6-249
6-19.3(7)A Concrete Class for Shaft Concrete ................. 6-249
6-19.3(7)B Concrete Placement Requirements ................ 6-249
6-19.3(7)C Concrete Vibration Requirements .................. 6-249
6-19.3(7)D Requirements for Placing Concrete
Underwater .......... 6-249
6-19.3(7)E Testing and Repair of Shaft Concrete
Placed Underwater ..........6-250
6-19.3(7)F Cleaning and Removal of Previously
Placed Shaft Concrete .....6-250
6-19.3(7)G Protection of Fresh and Curing Concrete
From Vibration .... 6-250
6-19.3(7)H Uniform Yield Form ........6-250
6-19.3(7)I Requirements for Placing Concrete Above
the Top of Shaft ... 6-250
6-19.3(8) Casing Removal ........................ 6-250
6-19.3(8)A Concrete Head Requirements During
Temporary Casing Removal........................... 6-250
6-19.3(8)B Removing Portions of Permanent Casing
Above the Top of Shaft ...6-250
6-19.3(8)C Requirements for Leaving Temporary
Casing in Place .... 6-250
6-19.3(9) Nondestructive Testing of Shafts (Crosshole Sonic Log
(CSL) Testing) ........................... 6-251
6-19.3(9)A Schedule of CSL Testing .6-251
6-19.3(9)B Inspection of CSL Access Tubes .................... 6-251
6-19.3(9)C Engineer’s Final Acceptance of Shafts .......... 6-251
6-19.3(9)D Requirements to Continue Shaft Excavation
Prior to Acceptance of First Shaft .................. 6-251
6-19.3(9)E Additional CSL Testing ...6-252
6-19.3(9)F Contractor’s Investigation and Remedial
Action Plan .......... 6-252
6-19.3(9)G Rejection of Shafts and Revisions to
Concrete Placement Operations ..................... 6-252
6-19.3(9)H Cored Holes ........ 6-252
6-19.3(9)I Requirements for CSL Access Tubes and
Cored Holes After CSL Testing ..................... 6-252
6-19.4 Measurement ...... 6-252
6-19.5 Payment .............. 6-253 Contents
Division 7 Drainage Structures, Storm Sewers, Sanitary Sewers, Water Mains, and Conduits
7-01 Drains .....7-17-01.1 Description ............. 7-1
7-01.2 Materials ................ 7-1
7-01.3 Construction Requirements 7-1
7-01.3(1) Drain Pipe ......7-2
7-01.3(2) Underdrain Pipe ............................ 7-2
7-01.4 Measurement .......... 7-2
7-01.5 Payment .................. 7-2
7-02 Culverts ..7-3
7-02.1 Description ............. 7-3
7-02.2 Materials ................ 7-3
7-02.3 Construction Requirements 7-4
7-02.3(1) Placing Culvert Pipe – General ..... 7-4
7-02.3(2) Installation of Metal End Sections 7-4
7-02.3(3) Headwalls .......7-5
7-02.3(4) Removing and Relaying Culverts . 7-5
7-02.3(5) Safety Bars for Culvert Pipe ......... 7-5
7-02.4 Measurement .......... 7-5
7-02.5 Payment .................. 7-6
7-03 Structural Plate Pipe, Pipe Arch, Arch, and Underpass ..........7-7
7-03.1 Description ............. 7-7
7-03.2 Materials ................ 7-7
7-03.3 Construction Requirements 7-7
7-03.3(1) Foundations, General .................... 7-7
7-03.3(1)A Structural Plate Pipe, Pipe Arch, and Underpass 7-7
7-03.3(1)B Structural Plate Arch ...........7-8
7-03.3(2) Assembling ....7-8
7-03.3(3) Backfilling ......7-8
7-03.3(4) Invert Treatment ............................ 7-8
7-03.3(5) Headwalls .......7-8
7-03.3(6) Safety Bars for Culvert Pipe ......... 7-8
7-03.4 Measurement .......... 7-8
7-03.5 Payment .................. 7-9
7-04 Storm Sewers ...................... 7-10
7-04.1 Description ........... 7-10
7-04.2 Materials .............. 7-10
7-04.3 Construction Requirements 7-10
7-04.3(1) Cleaning and Testing ................... 7-10
7-04.3(1)A General .................. 7-10
7-04.3(1)B Exfiltration Test – Storm Sewers ..................... 7-10
7-04.3(1)C Infiltration Test – Storm Sewers ....................... 7-12
7-04.3(1)D Other Test Allowances – Storm Sewers ........... 7-12
7-04.3(1)E Low Pressure Air Test for Storm Sewers
Constructed of Air Permeable Materials .......... 7-12
7-04.3(1)F Low Pressure Air Test for Storm Sewers
Constructed of Non Air Permeable Materials .. 7-12
7-04.4 Measurement ........ 7-13
7-04.5 Payment ................ 7-13
7-05 Manholes, Inlets, Catch Basins, and Drywells ........... 7-14
7-05.1 Description ........... 7-14
7-05.2 Materials .............. 7-14
7-05.3 Construction Requirements 7-14
7-05.3(1) Adjusting Manholes and Catch Basins to Grade ................... 7-15Contents
Page 32 2014 Standard Specifications M 41-10
7-05.3(2) Abandon Existing Manholes ....... 7-15
7-05.3(3) Connections to Existing Manholes .........7-16
7-05.3(4) Drop Manhole Connection .......... 7-16
7-05.4 Measurement ........ 7-16
7-05.5 Payment ................ 7-16
7-06 Vacant ...7-18
7-07 Cleaning Existing Drainage Structures....................... 7-19
7-07.1 Description ........... 7-19
7-07.2 Vacant ................... 7-19
7-07.3 Construction Requirements 7-19
7-07.4 Vacant ................... 7-19
7-07.5 Payment ................ 7-19
7-08 General Pipe Installation Requirements ..................... 7-20
7-08.1 Description ........... 7-20
7-08.2 Materials .............. 7-20
7-08.3 Construction Requirements 7-20
7-08.3(1) Excavation and Preparation of Trench ....7-20
7-08.3(1)A Trenches ................ 7-20
7-08.3(1)B Shoring .................. 7-21
7-08.3(1)C Bedding the Pipe ... 7-21
7-08.3(2) Laying Pipe ..7-21
7-08.3(2)A Survey Line and Grade .....7-21
7-08.3(2)B Pipe Laying – General ......7-22
7-08.3(2)C Pipe Laying – Concrete .....7-22
7-08.3(2)D Pipe Laying – Steel or Aluminum .................... 7-22
7-08.3(2)E Rubber Gasketed Joints .....7-22
7-08.3(2)F Plugs and Connections ......7-23
7-08.3(2)G Jointing of Dissimilar Pipe7-23
7-08.3(2)H Sewer Line Connections ...7-23
7-08.3(2)I Side Sewer Connections ...7-23
7-08.3(3) Backfilling ....7-23
7-08.3(4) Plugging Existing Pipe ................ 7-24
7-08.4 Measurement ........ 7-24
7-08.5 Payment ................ 7-24
7-09 Water Mains ....................... 7-25
7-09.1 Description ........... 7-25
7-09.1(1) Definitions ....7-25
7-09.1(1)A Trench Widths ....... 7-25
7-09.1(1)B Unsuitable Material ...........7-25
7-09.1(1)C Gravel Backfill for Pipe Zone Bedding ........... 7-25
7-09.1(1)D Pipe Zone Backfill . 7-25
7-09.1(1)E Trench Backfill ...... 7-25
7-09.2 Materials .............. 7-25
7-09.3 Construction Requirements 7-26
7-09.3(1) General .........7-26
7-09.3(2) Ungraded Streets ......................... 7-26
7-09.3(3) Clearing and Grubbing in Ungraded Streets .......................... 7-26
7-09.3(4) Removal of Existing Street Improvements ............................ 7-27
7-09.3(5) Grade and Alignment .................. 7-27
7-09.3(6) Existing Utilities ......................... 7-27
7-09.3(7) Trench Excavation ...................... 7-27
7-09.3(7)A Dewatering of Trench .......7-28
7-09.3(7)B Rock Excavation ... 7-28
7-09.3(7)C Extra Trench Excavation ...7-28
7-09.3(8) Removal and Replacement of Unsuitable Materials .............. 7-28
7-09.3(9) Bedding the Pipe ......................... 7-29
7-09.3(10) Backfilling Trenches ................... 7-29
7-09.3(11) Compaction of Backfill ............... 7-29
7-09.3(12) General Pipe Installation ............. 7-29
7-09.3(13) Handling of Pipe ......................... 7-29
7-09.3(14) Cutting Pipe .7-30
7-09.3(15) Laying of Pipe on Curves ........... 7-30
7-09.3(15)A Ductile Iron Pipe ... 7-30
7-09.3(15)B Polyvinyl Chloride (PVC) Pipe
(4 Inches and Over) ...........7-30
7-09.3(16) Cleaning and Assembling Joint ... 7-30
7-09.3(17) Laying Ductile Iron Pipe With Polyethylene Encasement ..... 7-30
7-09.3(18) Coupled Pipe 4 Inches in Diameter and Larger ..................... 7-31
7-09.3(19) Connections ..7-31
7-09.3(19)A Connections to Existing Mains ........................ 7-31
7-09.3(19)B Maintaining Service ..........7-32
7-09.3(20) Detectable Marking Tape ............ 7-32
7-09.3(21) Concrete Thrust Blocking ........... 7-32
7-09.3(22) Blowoff Assemblies .................... 7-32
7-09.3(23) Hydrostatic Pressure Test ............ 7-32
7-09.3(23)A Testing Extensions From Existing Mains ........ 7-33
7-09.3(23)B Testing Section With Hydrants Installed .......... 7-34
7-09.3(23)C Testing Hydrants Installed on Existing Mains . 7-34
7-09.3(24) Disinfection of Water Mains ....... 7-34
7-09.3(24)A Flushing................. 7-34
7-09.3(24)B Requirement of Chlorine ...7-35
7-09.3(24)C Form of Applied Chlorine .7-35
7-09.3(24)D Dry Calcium Hypochlorite 7-35
7-09.3(24)E Liquid Chlorine ..... 7-35
7-09.3(24)F Chlorine-Bearing Compounds in Water ........... 7-35
7-09.3(24)G Sodium Hypochlorite ........7-35
7-09.3(24)H Point of Application ..........7-35
7-09.3(24)I Rate of Application ...........7-35
7-09.3(24)J Preventing Reverse Flow ..7-36
7-09.3(24)K Retention Period .... 7-36
7-09.3(24)L Chlorinating Valves, Hydrants, and
Appurtenances ....... 7-36
7-09.3(24)M Chlorinating Connections to Existing Water
Mains and Water Service Connections ............ 7-36
7-09.3(24)N Final Flushing and Testing 7-36
7-09.3(24)O Repetition of Flushing and Testing .................. 7-36
7-09.4 Measurement ........ 7-36
7-09.5 Payment ................ 7-37
7-10 Vacant ...7-38
7-11 Vacant ...7-39
7-12 Valves for Water Mains ..... 7-40
7-12.1 Description ........... 7-40
7-12.2 Materials .............. 7-40
7-12.3 Construction Requirements 7-40
7-12.3(1) Installation of Valve Marker Post 7-41
7-12.4 Measurement ........ 7-41
7-12.5 Payment ................ 7-41
7-13 Vacant ...7-42
7-14 Hydrants 7-43
7-14.1 Description ........... 7-43Contents
Page 34 2014 Standard Specifications M 41-10
7-14.2 Materials .............. 7-43
7-14.3 Construction Requirements 7-43
7-14.3(1) Setting Hydrants .......................... 7-43
7-14.3(2) Hydrant Connections .................. 7-43
7-14.3(2)A Hydrant Restraints 7-43
7-14.3(2)B Auxiliary Gate Valves and Valve Boxes .......... 7-43
7-14.3(2)C Hydrant Guard Posts .........7-44
7-14.3(3) Resetting Existing Hydrants ....... 7-44
7-14.3(4) Moving Existing Hydrants .......... 7-44
7-14.3(5) Reconnecting Existing Hydrants . 7-44
7-14.3(6) Hydrant Extensions ..................... 7-44
7-14.4 Measurement ........ 7-44
7-14.5 Payment ................ 7-45
7-15 Service Connections ........... 7-46
7-15.1 Description ........... 7-46
7-15.2 Materials .............. 7-46
7-15.3 Construction Requirements 7-46
7-15.3(1) Flushing and Disinfection ........... 7-46
7-15.4 Measurement ........ 7-46
7-15.5 Payment ................ 7-47
7-16 Vacant ...7-48
7-17 Sanitary Sewers .................. 7-49
7-17.1 Description ........... 7-49
7-17.2 Materials .............. 7-49
7-17.3 Construction Requirements 7-49
7-17.3(1) Protection of Existing Sewerage Facilities ............................ 7-49
7-17.3(2) Cleaning and Testing ................... 7-49
7-17.3(2)A General .................. 7-49
7-17.3(2)B Exfiltration Test ..... 7-50
7-17.3(2)C Infiltration Test ...... 7-50
7-17.3(2)D Other Test Allowances ......7-51
7-17.3(2)E Low Pressure Air Test for Sanitary Sewers
Constructed of Air Permeable Materials .......... 7-51
7-17.3(2)F Low Pressure Air Test for Sanitary Sewers
Constructed of Non Air Permeable Materials .. 7-52
7-17.3(2)G Deflection Test for Thermoplastic Pipe ............ 7-52
7-17.3(2)H Television Inspection ........7-53
7-17.4 Measurement ........ 7-53
7-17.5 Payment ................ 7-53
7-18 Side Sewers ......................... 7-54
7-18.1 Description ........... 7-54
7-18.2 Materials .............. 7-54
7-18.3 Construction Requirements 7-54
7-18.3(1) General .........7-54
7-18.3(2) Fittings .........7-54
7-18.3(3) Testing ..........7-54
7-18.3(4) Extending Side Sewers Into Private Property ........................ 7-54
7-18.3(5) End Pipe Marker ......................... 7-54
7-18.4 Measurement ........ 7-54
7-18.5 Payment ................ 7-55
7-19 Sewer Cleanouts ................. 7-56
7-19.1 Description ........... 7-56
7-19.2 Materials .............. 7-56
7-19.3 Construction Requirements 7-56
7-19.4 Measurement ........ 7-56
7-19.5 Payment ................ 7-56
Division 8 Miscellaneous Construction
8-01 Erosion Control and Water Pollution Control ............. 8-18-01.1 Description ............. 8-1
8-01.2 Materials ................ 8-1
8-01.3 Construction Requirements 8-1
8-01.3(1) General ...........8-1
8-01.3(1)A Submittals ............... 8-2
8-01.3(1)B Erosion and Sediment Control (ESC) Lead ....... 8-2
8-01.3(1)C Water Management . 8-3
8-01.3(1)D Dispersion/Infiltration .........8-3
8-01.3(1)E Detention/Retention Pond Construction ............ 8-3
8-01.3(2) Seeding, Fertilizing, and Mulching ...........8-4
8-01.3(2)A Preparation for Application .8-4
8-01.3(2)B Seeding and Fertilizing .......8-4
8-01.3(2)C Liming ..................... 8-5
8-01.3(2)D Mulching ................. 8-5
8-01.3(2)E Tackifiers ................. 8-5
8-01.3(2)F Dates for Application of Final Seed,
Fertilizer, and Mulch ...........8-6
8-01.3(2)G Protection and Care of Seeded Areas ................. 8-6
8-01.3(2)H Inspection ................ 8-6
8-01.3(2)I Mowing ................... 8-6
8-01.3(3) Placing Biodegradable Erosion Control Blanket ..................... 8-7
8-01.3(4) Placing Compost Blanket .............. 8-7
8-01.3(5) Plastic Covering ............................ 8-7
8-01.3(6) Check Dams ...8-7
8-01.3(6)A Coir Log .................. 8-8
8-01.3(7) Stabilized Construction Entrance .. 8-8
8-01.3(8) Street Cleaning . 8-8
8-01.3(9) Sediment Control Barriers ............ 8-8
8-01.3(9)A Fencing .................... 8-8
8-01.3(9)B Gravel Filter, Wood Chip, or Compost Berm .... 8-9
8-01.3(9)C Vacant ...................... 8-9
8-01.3(9)D Inlet Protection ...... 8-10
8-01.3(10) Wattles ..........8-10
8-01.3(11) Outlet Protection ......................... 8-10
8-01.3(12) Compost Sock 8-11
8-01.3(13) Temporary Curb .......................... 8-11
8-01.3(14) Temporary Pipe Slope Drain ....... 8-11
8-01.3(15) Maintenance .8-11
8-01.3(16) Removal .......8-12
8-01.4 Measurement ........ 8-12
8-01.5 Payment ................ 8-12
8-02 Roadside Restoration ........ 8-15
8-02.1 Description ........... 8-15
8-02.2 Materials .............. 8-15
8-02.3 Construction Requirements 8-15
8-02.3(1) Responsibility During Construction .......8-15
8-02.3(2) Roadside Work Plan .................... 8-15
8-02.3(3) Weed and Pest Control ................ 8-16
8-02.3(3)A Planting Area Weed Control 8-16
8-02.3(3)B Chemical Pesticides ..........8-16
8-02.3(4) Topsoil ..........8-17
8-02.3(4)A Topsoil Type A ...... 8-17
8-02.3(4)B Topsoil Type B ...... 8-17
8-02.3(4)C Topsoil Type C ...... 8-17
8-02.3(5) Planting Area Preparation ........... 8-18
8-02.3(6) Soil Amendments ........................ 8-18
8-02.3(7) Layout of Planting ....................... 8-18
8-02.3(8) Planting ........8-18
8-02.3(9) Pruning, Staking, Guying, and Wrapping . 8-19
8-02.3(10) Fertilizers .....8-19
8-02.3(11) Bark or Wood Chip Mulch .......... 8-19
8-02.3(12) Completion of Initial Planting .... 8-19
8-02.3(13) Plant Establishment ..................... 8-20
8-02.3(14) Plant Replacement ...................... 8-20
8-02.3(15) Live Fascines . 8-20
8-02.3(16) Lawn Installation ........................ 8-21
8-02.3(16)A Lawn Installation .. 8-21
8-02.3(16)B Lawn Establishment ..........8-21
8-02.3(16)C Lawn Mowing ....... 8-22
8-02.4 Measurement ........ 8-22
8-02.5 Payment ................ 8-22
8-03 Irrigation Systems .............. 8-25
8-03.1 Description ........... 8-25
8-03.2 Materials .............. 8-25
8-03.3 Construction Requirements 8-25
8-03.3(1) Layout of Irrigation System ........ 8-25
8-03.3(1)A Locating Irrigation Sleeves . 8-25
8-03.3(2) Excavation ....8-25
8-03.3(3) Piping ...........8-26
8-03.3(4) Jointing .........8-26
8-03.3(5) Installation ....8-27
8-03.3(6) Electrical Wire Installation ......... 8-27
8-03.3(7) Flushing and Testing ................... 8-28
8-03.3(8) Adjusting System ........................ 8-28
8-03.3(9) Backfill .........8-28
8-03.3(10) As Built Plans 8-29
8-03.3(11) System Operation ........................ 8-29
8-03.3(12) Cross Connection Control Device Installation ...................... 8-29
8-03.3(13) Irrigation Water Service .............. 8-30
8-03.3(14) Irrigation Electrical Service ........ 8-30
8-03.4 Vacant ................... 8-30
8-03.5 Payment ................ 8-30
8-04 Curbs, Gutters, and Spillways ......8-31
8-04.1 Description ........... 8-31
8-04.2 Materials .............. 8-31
8-04.3 Construction Requirements 8-31
8-04.3(1) Cement Concrete Curbs, Gutters, and Spillways ................... 8-31
8-04.3(1)A Extruded Cement Concrete Curb ..................... 8-32
8-04.3(1)B Roundabout Cement Concrete Curb
and Gutter .............. 8-32
8-04.3(2) Extruded Asphalt Concrete Curbs and Gutters ...................... 8-32
8-04.3(3) Vacant ...........8-32
8-04.3(4) Metal Spillways .......................... 8-32
8-04.3(5) Spillways at Bridge Ends ............ 8-33
8-04.4 Measurement ........ 8-33
8-04.5 Payment ................ 8-33
8-05 Vacant ...8-34
8-06 Cement Concrete Driveway Entrances ....................... 8-35
8-06.1 Description ........... 8-35
8-06.2 Materials .............. 8-35
8-06.3 Construction Requirements 8-35
8-06.4 Measurement ........ 8-35
8-06.5 Payment ................ 8-35
8-07 Precast Traffic Curb .......... 8-36
8-07.1 Description ........... 8-36
8-07.2 Materials .............. 8-36
8-07.3 Construction Requirements 8-36
8-07.3(1) Installing Curbs ........................... 8-36
8-07.3(2) Painting of Curbs ........................ 8-36
8-07.4 Measurement ........ 8-37
8-07.5 Payment ................ 8-37
8-08 Rumble Strips ..................... 8-38
8-08.1 Description ........... 8-38
8-08.2 Vacant ................... 8-38
8-08.3 Construction Requirements 8-38
8-08.4 Measurement ........ 8-38
8-08.5 Payment ................ 8-38
8-09 Raised Pavement Markers 8-39
8-09.1 Description ........... 8-39
8-09.2 Materials .............. 8-39
8-09.3 Construction Requirements 8-39
8-09.3(1) Preliminary Spotting ................... 8-39
8-09.3(2) Surface Preparation ..................... 8-39
8-09.3(3) Marker Preparation ..................... 8-39
8-09.3(4) Adhesive Preparation .................. 8-40
8-09.3(5) Application Procedure ................ 8-40
8-09.3(5)A Epoxy Adhesives ... 8-40
8-09.3(5)B Asphalt Adhesives . 8-40
8-09.3(6) Recessed Pavement Marker ........ 8-40
8-09.3(7) Tolerances for Pavement Markers...........8-40
8-09.4 Measurement ........ 8-41
8-09.5 Payment ................ 8-41
8-10 Guide Posts ......................... 8-42
8-10.1 Description ........... 8-42
8-10.2 Materials .............. 8-42
8-10.3 Construction Requirements 8-42
8-10.4 Measurement ........ 8-42
8-10.5 Payment ................ 8-42
8-11 Guardrail ............................ 8-43
8-11.1 Description ........... 8-43
8-11.2 Materials .............. 8-43
8-11.3 Construction Requirements 8-43
8-11.3(1) Beam Guardrail ........................... 8-43
8-11.3(1)A Erection of Posts ... 8-43
8-11.3(1)B Erection of Rail ..... 8-43
8-11.3(1)C Terminal and Anchor Installation ..................... 8-44
8-11.3(1)D Removing Guardrail and Guardrail Anchor ..... 8-44
8-11.3(1)E Raising Guardrail .. 8-44
8-11.3(1)F Plans ...................... 8-45
8-11.3(1)G Guardrail Construction Exposed to Traffic ...... 8-45
8-11.4 Measurement ........ 8-45
8-11.5 Payment ................ 8-45
8-12 Chain Link Fence and Wire Fence . 8-47
8-12.1 Description ........... 8-47
8-12.2 Materials .............. 8-47
8-12.3 Construction Requirements 8-47
8-12.3(1) Chain Link Fence and Gates ....... 8-47
8-12.3(1)A Posts ...................... 8-47
8-12.3(1)B Vacant .................... 8-48
8-12.3(1)C Tension Wire ......... 8-48
8-12.3(1)D Chain Link Fabric . 8-48
8-12.3(1)E Chain Link Gates .. 8-48
8-12.3(2) Wire Fence and Gates ................. 8-49
8-12.3(2)A Posts ...................... 8-49
8-12.3(2)B Barbed Wire and Wire Mesh ............................ 8-50
8-12.3(2)C Vertical Cinch Stays ..........8-50
8-12.3(2)D Wire Gates ............. 8-50
8-12.3(2)E Access Control Gate .........8-50
8-12.4 Measurement ........ 8-50
8-12.5 Payment ................ 8-51
8-13 Monument Cases ................ 8-52
8-13.1 Description ........... 8-52
8-13.2 Materials .............. 8-52
8-13.3 Construction Requirements 8-52
8-13.4 Measurement ........ 8-52
8-13.5 Payment ................ 8-52
8-14 Cement Concrete Sidewalks ..........8-53
8-14.1 Description ........... 8-53
8-14.2 Materials .............. 8-53
8-14.3 Construction Requirements 8-53
8-14.3(1) Excavation ....8-53
8-14.3(2) Forms ...........8-53
8-14.3(3) Placing and Finishing Concrete .. 8-53
8-14.3(4) Curing ..........8-54
8-14.3(5) Detectable Warning Surface ........ 8-54
8-14.4 Measurement ........ 8-54
8-14.5 Payment ................ 8-54
8-15 Riprap ..8-55
8-15.1 Description ........... 8-55
8-15.2 Materials .............. 8-55
8-15.3 Construction Requirements 8-55
8-15.3(1) Excavation for Riprap ................. 8-55
8-15.3(2) Loose Riprap 8-55
8-15.3(3) Hand Placed Riprap .................... 8-55
8-15.3(4) Vacant ...........8-55
8-15.3(5) Vacant ...........8-55
8-15.3(6) Quarry Spalls . 8-56
8-15.3(7) Filter Blanket . 8-56
8-15.4 Measurement ........ 8-56
8-15.5 Payment ................ 8-56
8-16 Concrete Slope Protection . 8-57
8-16.1 Description ........... 8-57
8-16.2 Materials .............. 8-57
8-16.3 Construction Requirements 8-57
8-16.3(1) Footing and Preparation of Slope ...........8-57
8-16.3(2) Placing Semi-Open Concrete Masonry Units ........................ 8-57
8-16.3(3) Poured in Place Cement Concrete ...........8-57
8-16.3(4) Pneumatically Placed Concrete ... 8-58
8-16.4 Measurement ........ 8-58
8-16.5 Payment ................ 8-58
8-17 Impact Attenuator Systems ...........8-59
8-17.1 Description ........... 8-59
8-17.2 Materials .............. 8-59
8-17.3 Construction Requirements 8-59
8-17.4 Measurement ........ 8-59
8-17.5 Payment ................ 8-59
8-18 Mailbox Support ................ 8-61
8-18.1 Description ........... 8-61
8-18.2 Materials .............. 8-61
8-18.3 Construction Requirements 8-61
8-18.3(1) Type 3 Mailbox Support ............. 8-61
8-18.4 Measurement ........ 8-61
8-18.5 Payment ................ 8-61
8-19 Vacant ...8-62
8-20 Illumination, Traffic Signal Systems, Intelligent Transportation
Systems, and Electrical ...... 8-63
8-20.1 Description ........... 8-63
8-20.1(1) Regulations and Code ................. 8-63
8-20.1(2) Industry Codes and Standards ..... 8-63
8-20.2 Materials .............. 8-64
8-20.2(1) Equipment List and Drawings .... 8-64
8-20.3 Construction Requirements 8-65
8-20.3(1) General .........8-65
8-20.3(2) Excavating and Backfilling ......... 8-65
8-20.3(3) Removing and Replacing Improvements 8-66
8-20.3(4) Foundations ..8-66
8-20.3(5) Conduit .........8-67
8-20.3(5)A General .................. 8-67
8-20.3(5)B Conduit Type ......... 8-69
8-20.3(5)C Conduit Size .......... 8-71
8-20.3(5)D Conduit Placement 8-71
8-20.3(5)E Method of Conduit Installation ........................ 8-71
8-20.3(6) Junction Boxes, Cable Vaults, and Pull boxes ....................... 8-74
8-20.3(7) Messenger Cable, Fittings ........... 8-75
8-20.3(8) Wiring ..........8-75
8-20.3(9) Bonding, Grounding ................... 8-78
8-20.3(10) Service, Transformer, and Intelligent Transportation
System (ITS) Cabinets ............... 8-79
8-20.3(11) Testing ..........8-79
8-20.3(12) Painting ........8-80
8-20.3(13) Illumination Systems .................. 8-80
8-20.3(13)A Light Standards ..... 8-80
8-20.3(13)B Vacant .................... 8-82
8-20.3(13)C Luminaires ............ 8-82
8-20.3(13)D Sign Lighting ........ 8-82
8-20.3(13)E Sign Lighting Luminaires .8-82
8-20.3(14) Signal Systems ............................ 8-82
8-20.3(14)A Signal Controllers . 8-82
8-20.3(14)B Signal Heads ......... 8-82
8-20.3(14)C Induction Loop Vehicle Detectors.................... 8-82
8-20.3(14)D Test for Induction Loops and Lead-In Cable ... 8-83
8-20.3(14)E Signal Standards .... 8-83
8-20.3(15) Grout 8-84
8-20.3(16) Reinstalling Salvaged Material .. 8-84
8-20.3(17) “As Built” Plans .......................... 8-84
8-20.4 Measurement ........ 8-84
8-20.5 Payment ................ 8-85
8-21 Permanent Signing ............. 8-86
8-21.1 Description ........... 8-86
8-21.2 Materials .............. 8-86
8-21.3 Construction Requirements 8-86
8-21.3(1) Location of Signs ........................ 8-86
8-21.3(2) Placement of Signs ...................... 8-86
8-21.3(3) Sign Covering 8-86
8-21.3(4) Sign Removal . 8-86
8-21.3(5) Sign Relocation ........................... 8-87
8-21.3(6) Sign Refacing . 8-87
8-21.3(7) Sign Message Revision ............... 8-87
8-21.3(8) Sign Cleaning . 8-88
8-21.3(9) Sign Structures ............................ 8-88
8-21.3(9)A Fabrication of Steel Structures ......................... 8-88
8-21.3(9)B Erection of Steel Structures 8-88
8-21.3(9)C Timber Posts ......... 8-88
8-21.3(9)D Aluminum Structures ........8-89
8-21.3(9)E Bridge Mounted Sign Brackets ........................ 8-89
8-21.3(9)F Foundations ........... 8-89
8-21.3(9)G Sign Structure Identification Information ........ 8-91
8-21.3(10) Sign Attachment .......................... 8-91
8-21.3(11) Multiple Panel Signs ................... 8-91
8-21.3(12) Steel Sign Posts ........................... 8-91
8-21.4 Measurement ........ 8-92
8-21.5 Payment ................ 8-92
8-22 Pavement Marking ............. 8-93
8-22.1 Description ........... 8-93
8-22.2 Materials .............. 8-93
8-22.3 Construction Requirements 8-93
8-22.3(1) Preliminary Spotting ................... 8-93
8-22.3(2) Preparation of Roadway Surfaces ...........8-93
8-22.3(3) Marking Application ................... 8-94
8-22.3(3)A Marking Colors ..... 8-94
8-22.3(3)B Line Patterns ......... 8-94
8-22.3(3)C Line Surfaces ........ 8-94
8-22.3(3)D Line Applications .. 8-94
8-22.3(3)E Installation ............. 8-94
8-22.3(3)F Application Thickness.......8-95
8-22.3(3)G Glass beads ............ 8-96
8-22.3(4) Tolerances for Lines .................... 8-97
8-22.3(5) Installation Instructions ............... 8-97
8-22.3(6) Removal of Pavement Markings . 8-97
8-22.4 Measurement ........ 8-97
8-22.5 Payment ................ 8-98
8-23 Temporary Pavement Markings .8-100
8-23.1 Description ......... 8-100
8-23.2 Materials ............ 8-100
8-23.3 Construction Requirements ........................... 8-100
8-23.3(1) Preliminary Spotting and Removal .......8-100
8-23.3(2) Marking Application ................. 8-101
8-23.3(2)A Temporary Pavement Marking Paint ............. 8-101
8-23.3(2)B Temporary Pavement Marking Tape .............. 8-101
8-23.3(2)C Temporary Raised Pavement Markers ........... 8-101
8-23.3(2)D Tolerance for Lines .........8-101
8-23.4 Measurement ...... 8-101
8-23.5 Payment .............. 8-101
8-24 Rock and Gravity Block Wall and Gabion Cribbing ..........8-102
8-24.1 Description ......... 8-102
8-24.2 Materials ............ 8-102
8-24.3 Construction Requirements ........................... 8-102
8-24.3(1) Rock Wall ...8-102
8-24.3(1)A Geometric Tolerances .....8-102
8-24.3(1)B Excavation ........... 8-102
8-24.3(1)C Foundation Preparation ...8-102
8-24.3(1)D Construction Geotextile ..8-103
8-24.3(1)E Rock Placement and Backfill ......................... 8-103
8-24.3(2) Gravity Block Wall ................... 8-103
8-24.3(3) Gabion Cribbing ........................ 8-103
8-24.3(3)A Foundations ......... 8-103
8-24.3(3)B Baskets ................ 8-104
8-24.3(3)C Dimensions ......... 8-104
8-24.3(3)D Fabrication of Baskets .....8-104
8-24.3(3)E Filling Baskets .... 8-104
8-24.3(3)F Unit Weight Requirements and Test............... 8-104
8-24.3(3)G Gabion Cribbing Erection . 8-105
8-24.4 Measurement ...... 8-105
8-24.5 Payment .............. 8-105
8-25 Glare Screen ..................... 8-106
8-25.1 Description ......... 8-106
8-25.2 Materials ............ 8-106
8-25.3 Construction Requirements ........................... 8-106
8-25.3(1) Glare Screen Fabric ................... 8-106
8-25.3(2) Slats 8-106
8-25.3(3) Posts ...........8-106
8-25.3(4) Tension Wire 8-106
8-25.4 Measurement ...... 8-106
8-25.5 Payment .............. 8-107
8-26 Vacant .8-108
8-27 Vacant .8-109
8-28 Vacant .8-110
8-29 Wire Mesh Slope Protection ...........8-111
8-29.1 Description ..........8-111
8-29.2 Materials .............8-111
8-29.3 Construction Requirements ............................8-111
8-29.3(1) Submittals .....8-111
8-29.3(2) Anchors .........8-111
8-29.3(3) Wire Rope .....8-111
8-29.3(4) Wire Mesh .....8-111
8-29.4 Measurement ...... 8-112
8-29.5 Payment .............. 8-112
Division 9 Materials
9-00 Definitions and Tests ............ 9-19-00.1 Fracture .................. 9-1
9-00.2 Wood Waste ........... 9-1
9-00.3 Test for Mass of Galvanizing ............................ 9-1
9-00.4 Sieves for Testing Purposes . 9-1
9-00.5 Dust Ratio .............. 9-1
9-00.6 Sand/Silt Ratio ....... 9-1
9-00.7 Galvanized Hardware, AASHTO M 232 .......... 9-1
9-00.8 Sand Equivalent ..... 9-1
9-00.9 Field Test Procedures .........9-1
9-01 Portland Cement .................. 9-2
9-01.1 Types of Cement .... 9-2
9-01.2 Specifications ......... 9-2
9-01.2(1) Portland Cement ............................ 9-2
9-01.2(2) Vacant . 9-2
9-01.2(3) Low Alkali Cement ....................... 9-2
9-01.2(4) Blended Hydraulic Cement ........... 9-2
9-01.3 Tests and Acceptance .........9-3
9-01.4 Storage on the Work Site....9-3
9-02 Bituminous Materials .......... 9-4
9-02.1 Asphalt Material, General ..9-4
9-02.1(1) Vacant . 9-4
9-02.1(2) Vacant . 9-4
9-02.1(3) Vacant . 9-4
9-02.1(4) Performance Graded Asphalt Binder (PGAB) ......................... 9-4
9-02.1(4)A Vacant ...................... 9-4
9-02.1(5) Vacant . 9-4
9-02.1(6) Cationic Emulsified Asphalt ......... 9-5
9-02.1(6)A Polymerized Cationic Emulsified Asphalt
CRS-2P .................... 9-6
9-02.1(7) Vacant . 9-6
9-02.1(8) Flexible Bituminous Pavement Marker Adhesive ................... 9-6
9-02.1(9) Vacant . 9-7
9-02.2 Sampling and Acceptance ..9-7
9-02.2(1) Certification of Shipment .............. 9-7
9-02.2(2) Samples ..........9-7
9-02.3 Temperature of Asphalt ......9-7
9-02.4 Anti-Stripping Additive .....9-7
9-02.5 Warm Mix Asphalt (WMA) Additive ............... 9-7
9-03 Aggregates 9-8
9-03.1 Aggregates for Portland Cement Concrete ....... 9-8
9-03.1(1) General Requirements ................... 9-8
9-03.1(2) Fine Aggregate for Portland Cement Concrete ........................ 9-8
9-03.1(2)A Deleterious Substances .......9-9
9-03.1(2)B Grading ................... 9-9
9-03.1(2)C Use of Substandard Gradings Vacant ................. 9-9
9-03.1(3) Vacant ...........9-10
9-03.1(4) Coarse Aggregate for Portland Cement Concrete .................. 9-10
9-03.1(4)A Deleterious ............ 9-10
9-03.1(4)B Vacant .................... 9-10
9-03.1(4)C Grading ................. 9-10 egate Gradation for Portland Cement
Concrete .......9-11
9-03.1(5)A Deleterious Substances .....9-11
9-03.1(5)B Grading ................. 9-11
9-03.2 Aggregate for Job-Mixed Portland Cement Mortar ....9-12
9-03.2(1) Grading for Surface Finishing Applications .......................... 9-12
9-03.2(2) Grading for Masonry Mortar Applications ............................ 9-12
9-03.3 Vacant ................... 9-12
9-03.4 Aggregate for Bituminous Surface Treatment 9-13
9-03.4(1) General Requirements ................. 9-13
9-03.4(2) Grading and Quality .................... 9-13
9-03.5 Vacant ................... 9-13
9-03.6 Vacant ................... 9-13
9-03.7 Vacant ................... 9-13
9-03.8 Aggregates for Hot Mix Asphalt ..................... 9-14
9-03.8(1) General Requirements ................. 9-14
9-03.8(2) HMA Test Requirements ............. 9-14
9-03.8(3) Grading ........9-15
9-03.8(3)A Gradation ............... 9-15
9-03.8(3)B Gradation – Recycled Asphalt Pavement
and Mineral Aggregate ......9-16
9-03.8(4) Vacant ...........9-16
9-03.8(5) Mineral Filler . 9-16
9-03.8(6) HMA Proportions of Materials ... 9-16
9-03.8(7) HMA Tolerances and Adjustments .........9-16
9-03.9 Aggregates for Ballast and Crushed Surfacing ...........9-17
9-03.9(1) Ballast ..........9-17
9-03.9(2) Permeable Ballast ........................ 9-17
9-03.9(3) Crushed Surfacing ....................... 9-18
9-03.9(4) Maintenance Rock ...................... 9-18
9-03.10 Aggregate for Gravel Base . 9-19
9-03.11 Streambed Aggregates .....9-19
9-03.11(1) Streambed Sediment ................... 9-19
9-03.11(2) Streambed Cobbles ..................... 9-20
9-03.11(3) Streambed Boulders .................... 9-20
9-03.11(4) Habitat Boulders ......................... 9-21
9-03.12 Gravel Backfill ..... 9-21
9-03.12(1) Gravel Backfill for Foundations .. 9-21
9-03.12(1)A Class A .................. 9-21
9-03.12(1)B Class B .................. 9-21
9-03.12(2) Gravel Backfill for Walls ............ 9-21
9-03.12(3) Gravel Backfill for Pipe Zone Bedding ..9-22
9-03.12(4) Gravel Backfill for Drains ........... 9-22
9-03.12(5) Gravel Backfill for Drywells ....... 9-22
9-03.13 Backfill for Sand Drains ...9-23
9-03.13(1) Sand Drainage Blanket ............... 9-23
9-03.14 Borrow ................. 9-23
9-03.14(1) Gravel Borrow ............................ 9-23
9-03.14(2) Select Borrow . 9-24
9-03.14(3) Common Borrow ........................ 9-24
9-03.14(4) Gravel Borrow for Structural Earth Wall 9-24
9-03.15 Native Material for Trench Backfill ................ 9-25
9-03.16 Vacant ................... 9-25
9-03.17 Foundation Material Class A and Class B ....... 9-25
9-03.18 Foundation Material Class C .......................... 9-25
9-03.19 Bank Run Gravel for Trench Backfill ............. 9-25
9-03.20 Test Methods for Aggregates .......................... 9-26
9-03.21 Recycled Material 9-26
9-03.21(1) General Requirements ................. 9-26
9-03.21(1)A Recycled Hot Mix Asphalt 9-27
9-03.21(1)B Vacant .................... 9-27
9-03.21(1)C Recycled Glass (glass cullet) ........................... 9-27
9-03.21(1)D Recycled Steel Furnace Slag ............................ 9-27
9-03.21(1)E Table on Maximum Allowable Percent
(By Weight) of Recycled Material ................... 9-27
9-04 Joint and Crack Sealing Materials . 9-28
9-04.1 Premolded Joint Fillers ....9-28
9-04.1(1) Asphalt Filler for Contraction and Longitudinal Joints
in Concrete Pavements ................ 9-28
9-04.1(2) Premolded Joint Filler for Expansion Joints .......................... 9-28
9-04.1(3) Vacant ...........9-28
9-04.1(4) Elastomeric Expansion Joint Seals .........9-28
9-04.2 Joint Sealants ....... 9-28
9-04.2(1) Hot Poured Joint Sealants ........... 9-28
9-04.2(2) Poured Rubber Joint Sealer ......... 9-28
9-04.2(3) Polyurethane Sealant ................... 9-29
9-04.2(3)A Closed Cell Foam Backer Rod ......................... 9-29
9-04.3 Joint Mortar .......... 9-29
9-04.4 Pipe Joint Gaskets 9-29
9-04.4(1) Rubber Gaskets for Concrete Pipes and Precast Manholes ... 9-29
9-04.4(2) Vacant ...........9-29
9-04.4(3) Gaskets for Aluminum or Steel Culvert or Storm Sewer
Pipe .. 9-29
9-04.4(4) Rubber Gaskets for Aluminum or Steel Drain Pipe ............... 9-29
9-04.4(5) Protection and Storage ................ 9-29
9-04.5 Flexible Plastic Gaskets ...9-30
9-04.6 Expanded Polystyrene ......9-30
9-04.7 Expanded Rubber . 9-30
9-04.8 Flexible Elastomeric Seals . 9-30
9-04.9 Solvent Cements .. 9-30
9-04.10 Butyl Rubber and Nitrile Rubber .................... 9-30
9-05 Drainage Structures and Culverts 9-31
9-05.0 Acceptance and Approval of Drainage Structures, and Culverts ............... 9-31
9-05.1 Drain Pipe ............ 9-31
9-05.1(1) Concrete Drain Pipe .................... 9-31
9-05.1(2) Zinc Coated (Galvanized) or Aluminum Coated
(Aluminized) Corrugated Iron or Steel Drain Pipe ................ 9-31
9-05.1(2)A Coupling Bands ..... 9-31
9-05.1(3) Corrugated Aluminum Alloy Drain Pipe 9-31
9-05.1(3)A Coupling Bands ..... 9-31
9-05.1(4) Vacant ...........9-31
9-05.1(5) PVC Drain Pipe, Couplings, and Fittings . 9-31
9-05.1(6) Corrugated Polyethylene Drain Pipe, Couplings, and
Fittings (Up to 10 Inch) .............. 9-31
9-05.1(7) Corrugated Polyethylene Drain Pipe, Couplings, and
Fittings (12 Inch Through 60 Inch) .........9-32
9-05.2 Underdrain Pipe ... 9-32
9-05.2(1) Vacant ...........9-32
9-05.2(2) Perforated Concrete Underdrain Pipe .....9-32
9-05.2(3) Vacant ...........9-32
9-05.2(4) Zinc Coated (Galvanized) or Aluminum Coated
(Aluminized) Corrugated Iron or Steel Underdrain Pipe ....... 9-32
9-05.2(4)A Coupling Bands ..... 9-32
9-05.2(5) Perforated Corrugated Aluminum Alloy Underdrain Pipe ..... 9-32
9-05.2(5)A Coupling Bands ..... 9-33
9-05.2(6) Perforated PVC Underdrain Pipe 9-33
9-05.2(7) Perforated Corrugated Polyethylene Underdrain Pipe
(Up to 10 Inch) ............................ 9-33
9-05.2(8) Perforated Corrugated Polyethylene Underdrain Pipe
(12-Inch Through 60-Inch Diameter Maximum), Couplings,
and Fittings...9-33
9-05.3 Concrete Culvert Pipe ......9-33
9-05.3(1) Plain Concrete Culvert Pipe ........ 9-33
9-05.3(1)A End Design and Joints .......9-33
9-05.3(1)B Basis for Acceptance .........9-33
9-05.3(1)C Age at Shipment .... 9-34
9-05.3(2) Reinforced Concrete Culvert Pipe ..........9-34
9-05.3(2)A End Design and Joints .......9-34
9-05.3(2)B Basis for Acceptance .........9-34
9-05.3(2)C Age at Shipment .... 9-34
9-05.3(2)D Elliptical Reinforcement ...9-34
9-05.3(3) Beveled Concrete End Sections .. 9-35
9-05.4 Steel Culvert Pipe and Pipe Arch .................... 9-35
9-05.4(1) Elliptical Fabrication ................... 9-35
9-05.4(2) Mitered Ends 9-35
9-05.4(3) Protective Treatment ................... 9-35
9-05.4(4) Asphalt Coatings and Paved Inverts .......9-35
9-05.4(5) Polymer Protective Coating ........ 9-36
9-05.4(6) Spun Asphalt Lining ................... 9-36
9-05.4(7) Coupling Bands ........................... 9-36
9-05.4(8) Steel Nestable Pipe ..................... 9-37
9-05.4(9) Steel End Sections ....................... 9-37
9-05.4(9)A Fabrication ............ 9-37
9-05.4(9)B Galvanized Hardware ........9-37
9-05.4(9)C Toe Plate Extensions .........9-37
9-05.5 Aluminum Culvert Pipe ...9-38
9-05.5(1) Elliptical Fabrication ................... 9-38
9-05.5(2) Mitered Ends 9-38
9-05.5(3) Vacant ...........9-38
9-05.5(4) Vacant ...........9-38
9-05.5(5) Coupling Bands ........................... 9-38
9-05.5(6) Aluminum End Sections ............. 9-38
9-05.6 Structural Plate Pipe, Pipe Arch, Arch, and Underpass 9-38
9-05.6(1) General .........9-38
9-05.6(2) Fabrication ...9-38
9-05.6(3) Elliptical Fabrication ................... 9-38
9-05.6(4) Structural Plate Pipe Arch ........... 9-39
9-05.6(5) Structural Plate Arch ................... 9-39
9-05.6(6) Structural Plate Underpass .......... 9-39
9-05.6(7) Concrete .......9-39
9-05.6(8) Plates 9-39
9-05.6(8)A Corrugated Steel Plates .....9-39
9-05.6(8)B Corrugated Aluminum Plates ........................... 9-39
9-05.7 Concrete Storm Sewer Pipe ............................ 9-39
9-05.7(1) Plain Concrete Storm Sewer Pipe ...........9-39
9-05.7(1)A Basis for Acceptance .........9-39
9-05.7(2) Reinforced Concrete Storm Sewer Pipe .9-39
9-05.7(2)A Basis for Acceptance .........9-39
9-05.7(3) Concrete Storm Sewer Pipe Joints ..........9-40
9-05.7(4) Testing Concrete Storm Sewer Pipe Joints ............................ 9-40
9-05.7(4)A Hydrostatic Pressure on Pipes in Straight
Alignment ............. 9-40
9-05.7(4)B Hydrostatic Pressure Tests on Pipes in
Maximum Deflected Position .......................... 9-40
9-05.7(4)C Hydrostatic Pressure Test on 15-Inch Diameter
and Larger Pipe Under Differential Load ........ 9-40
9-05.8 Vitrified Clay Sewer Pipe .9-40
9-05.9 Steel Spiral Rib Storm Sewer Pipe ................. 9-40
9-05.9(1) Continuous Lock Seam Pipe ....... 9-41
9-05.9(1)A Basis for Acceptance .........9-41
9-05.9(2) Vacant ...........9-41
9-05.9(3) Coupling Bands ........................... 9-41
9-05.10 Steel Storm Sewer Pipe ....9-41
9-05.10(1) Coupling Bands ........................... 9-41
9-05.10(2) Basis for Acceptance ................... 9-42
9-05.11 Aluminum Storm Sewer Pipe ......................... 9-42
9-05.11(1) Coupling Bands ........................... 9-42
9-05.11(2) Basis for Acceptance ................... 9-42
9-05.12 Polyvinyl Chloride (PVC) Pipe ...................... 9-42
9-05.12(1) Solid Wall PVC Culvert Pipe, Solid Wall PVC Storm
Sewer Pipe, and Solid Wall PVC Sanitary Sewer Pipe .......... 9-42
9-05.12(2) Profile Wall PVC Culvert Pipe, Profile Wall PVC Storm
Sewer Pipe, and Profile Wall PVC Sanitary Sewer Pipe ....... 9-42
9-05.13 Ductile Iron Sewer Pipe ...9-43
9-05.14 ABS Composite Sewer Pipe ........................... 9-43
9-05.15 Metal Castings ..... 9-43
9-05.15(1) Manhole Ring and Cover ............ 9-44
9-05.15(2) Metal Frame, Grate, and Solid Metal Cover for Catch
Basins or Inlets ............................ 9-44
9-05.15(3) Cast Metal Inlets ......................... 9-44
9-05.16 Grate Inlets and Drop Inlets ............................ 9-44
9-05.17 Aluminum Spiral Rib Storm Sewer Pipe ........ 9-45
9-05.17(1) Continuous Lock Seam Pipe ....... 9-45
9-05.17(1)A Basis for Acceptance .........9-45
9-05.17(2) Coupling Bands ........................... 9-45
9-05.18 Safety Bars for Culvert Pipe ........................... 9-45
9-05.19 Corrugated Polyethylene Culvert Pipe, Couplings, and Fittings ............... 9-45
9-05.20 Corrugated Polyethylene Storm Sewer Pipe, Couplings, and Fittings ...... 9-46
9-05.21 Steel Rib Reinforced Polyethylene Culvert Pipe ........9-46
9-05.22 Steel Rib Reinforced Polyethylene Storm Sewer Pipe . 9-46
9-05.23 High-Density Polyethylene (HDPE) Pipe ....... 9-47
9-05.24 Polypropylene Culvert Pipe, Polypropylene Storm Sewer Pipe, and
Polypropylene Sanitary Sewer Pipe ................ 9-47
9-05.24(1) Polypropylene Culvert Pipe and Storm Sewer Pipe .............. 9-48
9-05.24(2) Polypropylene Sanitary Sewer Pipe ........9-48
9-05.30 Vacant ................... 9-48
9-05.40 Vacant ................... 9-48
9-05.50 Precast Concrete Drainage Structures ............. 9-48
9-05.50(1) Fabrication Tolerances and Requirements 9-48
9-05.50(2) Manholes ......9-49
9-05.50(3) Precast Concrete Catch Basins .... 9-49
9-05.50(4) Precast Concrete Inlets ................ 9-49
9-05.50(5) Precast Concrete Drywells .......... 9-49
9-05.50(6) Vacant ...........9-49
9-05.50(7) Vacant ...........9-49
9-05.50(8) Vacant ...........9-49
9-05.50(9) Synthetic Fibers for Precast Units ...........9-49
9-05.50(10) Synthetic Structural Fibers for Precast Units ......................... 9-50
9-06 Structural Steel and Related Materials ....................... 9-51
9-06.1 Structural Carbon Steel ....9-51
9-06.2 Structural Low Alloy Steel . 9-51
9-06.3 Structural High-Strength Steel ........................ 9-51
9-06.4 Vacant ................... 9-51
9-06.5 Bolts ..................... 9-51
9-06.5(1) Unfinished Bolts.......................... 9-51
9-06.5(2) Vacant ...........9-51
9-06.5(3) High-Strength Bolts .................... 9-51
9-06.5(4) Anchor Bolts 9-52
9-06.6 Vacant ................... 9-53
9-06.7 Vacant ................... 9-53
9-06.8 Steel Castings ....... 9-53
9-06.9 Gray Iron Castings ...........9-53
9-06.10 Malleable Iron Castings ...9-53
9-06.11 Steel Forgings and Steel Shafting ................... 9-53
9-06.12 Bronze Castings ... 9-53
9-06.13 Vacant ................... 9-53
9-06.14 Ductile Iron Castings .......9-53
9-06.15 Welded Shear Connectors 9-53
9-06.16 Roadside Sign Structures .9-54
9-06.17 Vacant ................... 9-55
9-06.18 Metal Bridge Railing ........9-55
9-06.19 Vacant ................... 9-55
9-06.20 Vacant ................... 9-55
9-06.21 Vacant ................... 9-55
9-06.22 Bolts, Washers, and Other Hardware .............. 9-55
9-07 Reinforcing Steel ................ 9-56
9-07.1 General ................. 9-56
9-07.1(1) Acceptance by Manufacturer’s Certification ......................... 9-56
9-07.1(1)A Acceptance of Materials ...9-56
9-07.1(2) Bending ........9-56
9-07.1(3) Lengths .........9-57
9-07.1(4) Vacant ...........9-57
9-07.2 Deformed Steel Bars ........9-57
9-07.3 Epoxy-Coated Steel Reinforcing Bars ............ 9-57
9-07.4 Plain Steel Bars .... 9-58
9-07.5 Dowel Bars (for Cement Concrete Pavement) 9-58
9-07.5(1) Epoxy-Coated Dowel Bars (for Cement Concrete Pavement
Rehabilitation) 9-58
9-07.5(2) Corrosion Resistant Dowel Bars (for Cement Concrete
Pavement and Cement Concrete Pavement Rehabilitation) .. 9-58
9-07.6 Tie Bars (for Cement Concrete Pavement) ..... 9-59
9-07.7 Wire Mesh ............ 9-59
9-07.8 Deformed Wire ..... 9-59
9-07.9 Cold Drawn Wire . 9-59
9-07.10 Prestressing Reinforcement Strand ................. 9-59
9-07.11 Prestressing Reinforcement Bar ...................... 9-60
9-08 Paints and Related Materials ........9-61
9-08.1 Paint ..................... 9-61
9-08.1(1) Description ...9-61
9-08.1(2) Paint Types ...9-61
9-08.1(2)A Vinyl Pretreatment 9-61
9-08.1(2)B Galvanizing Repair Paint, High Zinc
Dust Content ......... 9-61
9-08.1(2)C Inorganic Zinc-Rich Primer 9-61
9-08.1(2)D Organic Zinc-Rich Primer .9-61
9-08.1(2)E Epoxy Polyamide .. 9-61
9-08.1(2)F Primer, Zinc-Filled, Single-Component,
Moisture-Cured Polyurethane .......................... 9-61
9-08.1(2)G Intermediate and Stripe Coat, Single
Component, Moisture-Cured Polyurethane ..... 9-61
9-08.1(2)H Top Coat, Single-Component, Moisture-
Cured Polyurethane ...........9-62
9-08.1(2)I Rust-Penetrating Sealer .....9-62
9-08.1(2)J Black Enamel ........ 9-62
9-08.1(2)K Orange Equipment Enamel . 9-62
9-08.1(2)L Exterior Acrylic Latex Paint-White ................. 9-62
9-08.1(3) Working Properties ..................... 9-62
9-08.1(4) Storage Properties ....................... 9-62
9-08.1(5) Fineness of Grinding ................... 9-62
9-08.1(6) Test Methods 9-63
9-08.1(7) Acceptance ...9-63
9-08.1(8) Standard Colors ........................... 9-63
9-08.2 Powder Coating Materials for Coating Galvanized Surfaces .................... 9-63
9-08.3 Pigmented Sealer Materials for Coating of Concrete Surfaces ................. 9-64
9-08.4 Abrasive Blast Materials ..9-64
9-08.4(1) Abrasive Blast Media .................. 9-64
9-08.4(2) Lead Abatement Additive ........... 9-64
9-08.5 Surface Cleaning Materials 9-65
9-08.5(1) Bird Guano Treatment ................. 9-65
9-08.5(2) Fungicide Treatment ................... 9-65
9-08.5(3) Water 9-65
9-08.6 Filter Fabric .......... 9-65
9-08.7 Single-Component Urethane Sealant .............. 9-65
9-08.8 Foam Backer Rod 9-65
9-09 Timber and Lumber .......... 9-66
9-09.1 General Requirements ......9-66
9-09.2 Grade Requirements .........9-66
9-09.2(1) Structures .....9-66
9-09.2(2) Guardrail Posts and Blocks. ........ 9-67
9-09.2(3) Signposts, Mileposts, Sawed Fence Posts, and
Mailbox Posts. 9-67
9-09.3 Preservative Treatment .....9-67
9-09.3(1) General Requirements ................. 9-67
9-10 Piling.....9-69
9-10.1 Timber Piling ....... 9-69
9-10.1(1) Untreated Piling .......................... 9-69
9-10.1(2) Creosote Treated Piling ............... 9-69
9-10.1(3) Timber Composite Piling ............ 9-69
9-10.1(4) Peeling ..........9-70
9-10.2 Concrete Piling ..... 9-70
9-10.2(1) Concrete .......9-70
9-10.2(2) Reinforcement 9-70
9-10.3 Cast-In-Place Concrete Piling ......................... 9-70
9-10.4 Steel Pile Tips and Shoes .9-70
9-10.5 Steel Piling ........... 9-70
9-11 Waterproofing ..................... 9-71
9-11.1 Asphalt for Waterproofing 9-71
9-11.2 Waterproofing Fabric .......9-71
9-11.3 Portland Cement Mortar ..9-71
9-12 Masonry Units .................... 9-72
9-12.1 Concrete Blocks ... 9-72
9-12.2 Concrete Brick ..... 9-72
9-13 Riprap, Quarry Spalls, Slope Protection, and Rock for Erosion and
Scour Protection and Rock Walls .9-73
9-13.1 Loose Riprap ........ 9-73
9-13.1(1) Heavy Loose Riprap ................... 9-73
9-13.1(2) Light Loose Riprap ..................... 9-73
9-13.2 Hand Placed Riprap .........9-73
9-13.3 Vacant ................... 9-73
9-13.4 Rock for Erosion and Scour Protection .......... 9-73
9-13.4(1) Suitable Shape of Rock for Erosion and Scour Protection .... 9-74
9-13.4(2) Grading Requirements of Rock for Erosion and Scour
Protection .....9-74
9-13.5 Concrete Slope Protection 9-74
9-13.5(1) Semi-Open Concrete Masonry Units Slope Protection ......... 9-74
9-13.5(2) Poured Portland Cement Concrete Slope Protection ............. 9-74
9-13.5(3) Pneumatically Placed Portland Cement Concrete Slope
Protection .....9-75
9-13.6 Quarry Spalls ....... 9-75
9-13.7 Rock for Rock Wall ..........9-75
9-13.7(1) Rock for Rock Walls and Chinking Material ......................... 9-75
9-13.7(2) Backfill for Rock Wall ................ 9-75
9-14 Erosion Control and Roadside Planting ..................... 9-76
9-14.1 Soil ....................... 9-76
9-14.1(1) Topsoil Type A ............................ 9-76
9-14.1(2) Topsoil Type B ............................ 9-76
9-14.1(3) Topsoil Type C ............................ 9-76
9-14.2 Seed ...................... 9-76
9-14.3 Fertilizer ............... 9-76
9-14.4 Mulch and Amendments ..9-77
9-14.4(1) Straw 9-77
9-14.4(2) Hydraulically Applied Erosion Control Products (HECPs) ... 9-77
9-14.4(2)A Long-Term Mulch . 9-79
9-14.4(2)B Moderate-Term Mulch ......9-79
9-14.4(2)C Short-Term Mulch . 9-79
9-14.4(3) Bark or Wood Chips .................... 9-79
9-14.4(4) Wood Strand Mulch .................... 9-80
9-14.4(5) Lime . 9-80
9-14.4(6) Gypsum ........9-80
9-14.4(7) Tackifier .......9-80
9-14.4(7)A Organic Tackifier ... 9-80
9-14.4(7)B Synthetic Tackifier 9-81
9-14.4(8) Compost .......9-81
9-14.4(8)A Compost Submittal Requirements ................... 9-82
9-14.4(8)B Compost Acceptance .........9-82
9-14.5 Erosion Control Devices ..9-82
9-14.5(1) Polyacrylamide (PAM) ............... 9-82
9-14.5(2) Biodegradable Erosion Control Blanket .9-82
9-14.5(2)A Approval and Acceptance of Biodegradable
Erosion Control Blankets ..9-83
9-14.5(2)B Biodegradable Erosion Control Blanket for
Slopes Steeper than 3:1 (H:V) ......................... 9-83
9-14.5(2)C Biodegradable Erosion Control Blanket for
Slopes Flatter than 3:1(H:V) ............................ 9-83
9-14.5(2)D Biodegradable Erosion Control Blanket for
Ditches .................. 9-84
9-14.5(3) Plastic Covering .......................... 9-84
9-14.5(4) Check Dams .9-84
9-14.5(4)A Biodegradable Check Dams 9-84
9-14.5(4)B Non-biodegradable Check Dams ..................... 9-84
9-14.5(5) Wattles ..........9-84
9-14.5(6) Compost Socks ........................... 9-85
9-14.5(7) Coir Log .......9-85
9-14.5(8) High Visibility Fencing ............... 9-85
9-14.5(9) High Visibility Silt Fence ............ 9-85
9-14.6 Plant Materials ..... 9-85
9-14.6(1) Description ...9-85
9-14.6(2) Quality ..........9-86
9-14.6(3) Handling and Shipping ............... 9-87
9-14.6(4) Tagging ........9-88
9-14.6(5) Inspection .....9-88
9-14.6(6) Substitution of Plants .................. 9-88
9-14.6(7) Temporary Storage ...................... 9-88
9-14.6(8) Sod ... 9-88
9-14.7 Stakes, Guys, and Wrapping ........................... 9-89
9-15 Irrigation System ............... 9-90
9-15.1 Pipe, Tubing, and Fittings 9-90
9-15.1(1) Galvanized Pipe and Fittings ...... 9-90
9-15.1(2) Polyvinyl Chloride Pipe and Fittings ......9-90
9-15.1(3) Polyethylene Pipe ........................ 9-90
9-15.2 Drip Tubing .......... 9-90
9-15.3 Automatic Controllers ......9-91
9-15.4 Irrigation Heads ... 9-91
9-15.5 Valve Boxes ......... 9-91
9-15.6 Gate Valves .......... 9-91
9-15.7 Control Valves ...... 9-92
9-15.7(1) Manual Control Valves................ 9-92
9-15.7(2) Automatic Control Valves ........... 9-92
9-15.7(3) Automatic Control Valves With Pressure Regulator .............. 9-92
9-15.8 Quick Coupling Equipment ............................ 9-92
9-15.9 Drain Valves ......... 9-92
9-15.10 Hose Bibs ............. 9-93
9-15.11 Cross Connection Control Devices
9-15.12 Check Valves ........ 9-93
9-15.13 Pressure Regulating Valves 9-93
9-15.14 Three-Way Valves 9-93
9-15.15 Flow Control Valves.........9-93
9-15.16 Air Relief Valve ... 9-93
9-15.17 Electrical Wire and Splices 9-93
9-15.18 Detectable Marking Tape .9-94
9-15.19 Wye Strainers ....... 9-94
9-16 Fence and Guardrail .......... 9-95
9-16.1 Chain Link Fence and Gates ........................... 9-95
9-16.1(1) General .........9-95
9-16.1(1)A Post Material for Chain Link Fence ................. 9-95
9-16.1(1)B Chain Link Fence Fabric ...9-95
9-16.1(1)C Tension Wire ......... 9-95
9-16.1(1)D Fittings and Hardware .......9-95
9-16.1(1)E Chain Link Gates .. 9-96
9-16.1(1)F Concrete ................ 9-96
9-16.2 Wire Fence and Gates ......9-96
9-16.2(1) General .........9-96
9-16.2(1)A Steel Post Material 9-96
9-16.2(1)B Wood Fence Posts and Braces ......................... 9-96
9-16.2(1)C Brace Wire ............ 9-97
9-16.2(1)D Staples and Wire Clamps ..9-97
9-16.2(1)E Barbed Wire ......... 9-97
9-16.2(1)F Wire Mesh ............. 9-97
9-16.2(1)G Vertical Cinch Stays ..........9-98
9-16.2(1)H Miscellaneous Hardware ...9-98
9-16.2(1)I Wire Gates ............. 9-98
9-16.2(1)J Concrete ................ 9-98
9-16.3 Beam Guardrail .... 9-98
9-16.3(1) Rail Element .9-98
9-16.3(2) Posts and Blocks ......................... 9-98
9-16.3(3) Galvanizing ..9-99
9-16.3(4) Hardware ......9-99
9-16.3(5) Anchors ........9-99
9-16.3(6) Inspection and Acceptance ........ 9-100
9-16.4 Wire Mesh Slope Protection ......................... 9-100
9-16.4(1) General .......9-100
9-16.4(2) Wire Mesh ..9-100
9-16.4(3) Wire Rope ..9-100
9-16.4(4) Hardware ....9-100
9-16.4(5) Fasteners and Lacing Wire ........ 9-101
9-16.4(6) Ground Anchors ........................ 9-101
9-16.5 Vacant ................. 9-101
9-16.6 Glare Screen ....... 9-101
9-16.6(1) General .......9-101
9-16.6(2) Glare Screen Fabric ................... 9-101
9-16.6(3) Posts ...........9-101
9-16.6(4) Tension Wire 9-102
9-16.6(5) Vacant .........9-102
9-16.6(6) Tension Wire Attachments ........ 9-102
9-16.6(7) Slats 9-102
9-16.6(7)A Wood Slats .......... 9-102
9-16.6(7)B Plastic Slats ......... 9-102
9-16.6(8) Fittings .......9-102
9-16.6(9) Fabric Bands and Stretcher Bars ...........9-103
9-16.6(10) Tie Wire and Hog Rings ............ 9-103
9-17 Flexible Guide Posts ......... 9-104
9-17.1 General ............... 9-104
9-17.1(1) Dimensions 9-104
9-17.1(2) Reflective Sheeting ................... 9-105
9-17.2 Ultraviolet Resistance Test Procedure (Laboratory Test) ........................ 9-105
9-17.2(1) Acceptance .9-105
9-17.3 Field Impact Test Procedure ......................... 9-105
9-17.3(1) Test Observations ...................... 9-106
9-17.3(2) Acceptance .9-106
9-17.4 Pre-approval ....... 9-106
9-18 Precast Traffic Curb ........ 9-107
9-18.1 Precast Traffic Curb .......9-107
9-18.1(1) Aggregates and Proportioning .. 9-107
9-18.1(2) Mixing ........9-107
9-18.1(3) Forms .........9-107
9-18.1(4) Placing Concrete ....................... 9-107
9-18.1(5) Removal of Forms ..................... 9-108
9-18.1(6) Curing Concrete ........................ 9-108
9-18.1(7) Finish..........9-108
9-18.1(8) Surface Treatment ..................... 9-108
9-18.1(9) Dimensions and Shape .............. 9-108
9-18.1(10) Curb Lengths 9-108
9-18.1(11) Defective Curb .......................... 9-108
9-18.1(12) Repairing Curb .......................... 9-109
9-18.1(13) Identification Marking .............. 9-109
9-18.1(14) Shipping .....9-109
9-18.1(15) Sampling and Inspection ........... 9-109
9-18.2 Vacant ................. 9-110
9-18.3 Vacant ................. 9-110
9-18.4 Water Repellent Compound .......................... 9-110
9-18.5 Sodium Metasilicate .......9-110
9-19 Prestressed Concrete Girders ........9-111
9-19.1 Aggregates and Proportioning .......................9-111
9-19.2 Reinforcement .....9-111
9-20 Concrete Patching Material, Grout, and Mortar ..... 9-112
9-20.1 Patching Material ...........9-112
9-20.2 Specifications ..... 9-112
9-20.2(1) Patching Mortar ........................ 9-112
9-20.2(2) Patching Mortar Extended With Aggregate ......................... 9-112
9-20.2(3) Aggregate ...9-112
9-20.2(4) Water ..........9-112
9-20.3 Grout .................. 9-113
9-20.3(1) Grout Type 1 for Post-Tensioning Applications................... 9-113
9-20.3(2) Grout Type 2 for Nonshrink Applications ............................ 9-113
9-20.3(3) Grout Type 3 for Unconfined Bearing Pad Applications ..... 9-113
9-20.3(4) Grout Type 4 for Multipurpose Applications ....................... 9-113
9-20.4 Mortar ................ 9-113
9-20.4(1) Fine Aggregate for Mortar ........ 9-113
9-20.4(2) Mortar Type 1 for Concrete Surface Finish ......................... 9-113
9-20.4(3) Mortar Type 2 for Masonry Applications ............................ 9-113
9-20.4(4) Mortar Type 3 for Concrete Repair .......9-113
9-21 Raised Pavement Markers (RPM) ............................ 9-114
9-21.1 Raised Pavement Markers Type 1 ................. 9-114
9-21.1(1) Physical and Chemical Properties .........9-114
9-21.2 Raised Pavement Markers Type 2 ................. 9-114
9-21.2(1) Physical Properties .................... 9-114
9-21.2(2) Optical Requirements ................ 9-115
9-21.2(3) Strength Requirements .............. 9-115
9-21.3 Raised Pavement Markers Type 3 ................. 9-115
9-22 Monument Cases .............. 9-116
9-22.1 Monument Cases, Covers, and Risers ........... 9-116
9-23 Concrete Curing Materials and Admixtures ............ 9-117
9-23.1 Sheet Materials for Curing Concrete ............ 9-117
9-23.2 Liquid Membrane-Forming Concrete Curing Compounds ...................... 9-117
9-23.3 Vacant ................. 9-117
9-23.4 Vacant ................. 9-117
9-23.5 Burlap Cloth ....... 9-117
9-23.6 Chemical Admixtures for Concrete .............. 9-117
9-23.6(1) Air-Entraining Admixtures ....... 9-117
9-23.6(2) Type A Water-Reducing Admixtures.....9-117
9-23.6(3) Type B Retarding Admixtures .. 9-117
9-23.6(4) Type C Accelerating Admixtures ..........9-117
9-23.6(5) Type D Water-Reducing and Retarding Admixtures............ 9-117
9-23.6(6) Type E Water-Reducing and Accelerating Admixtures ........ 9-117
9-23.6(7) Type F Water-Reducing, High Range Admixtures............... 9-117
9-23.6(8) Type G Water-Reducing, High Range, and Retarding
Admixtures .9-118
9-23.6(9) Type S Specific Performance Admixtures ........................... 9-118
9-23.7 Vacant ................. 9-118
9-23.8 Waterproofing ..... 9-118
9-23.9 Fly Ash ............... 9-118
9-23.9(1) Tests and Acceptance ................ 9-118
9-23.10 Ground Granulated Blast Furnace Slag ........ 9-119
9-23.10(1) Tests and Acceptance ................ 9-119
9-23.11 Microsilica Fume ...........9-119
9-23.12 Metakaolin ......... 9-119
9-23.13 Blended Supplementary Cementitious Material .......9-119
9-24 Plastic Waterstop.............. 9-120
9-24.1 Material .............. 9-120
9-24.1(1) Tests of Material ....................... 9-120
9-25 Water ..9-121
9-25.1 Water for Concrete .........9-121
9-25.2 Water for Plants .. 9-121
9-26 Epoxy Resins..................... 9-122
9-26.1 Epoxy Bonding Agents ..9-122
9-26.1(1) General .......9-122
9-26.1(1)A Type I and Type IV .........9-122
9-26.1(1)B Type II and Type V ..........9-122
9-26.1(1)C Type III ................ 9-122
9-26.1(2) Packaging and Marking ............ 9-122
9-26.1(3) Certification 9-122
9-26.1(4) Rejection ....9-122
9-26.1(5) Acceptance .9-122
9-26.2 Epoxy Adhesive for Lane Markers ............... 9-123
9-26.2(1) General .......9-123
9-26.2(2) Packaging and Marking ............ 9-123
9-26.2(3) Certification 9-123
9-26.2(4) Rejection ....9-123
9-26.2(5) Acceptance .9-123
9-26.3 Epoxy Grout/Mortar/Concrete ...................... 9-123
9-26.3(1) General .......9-123
9-26.3(1)A Traffic Bearing Applications .......................... 9-123
9-26.3(1)B Non-Traffic Bearing Applications .................. 9-123
9-26.3(2) Packaging and Marking ............ 9-123
9-26.3(3) Certification 9-124
9-26.3(4) Rejection ....9-124
9-26.3(5) Acceptance .9-124
9-27 Cribbing ............................ 9-125
9-27.1 Vacant ................. 9-125
9-27.2 Vacant ................. 9-125
9-27.3 Gabion Cribbing . 9-125
9-27.3(1) Gabion Fabric ............................ 9-125
9-27.3(2) Gabion Baskets ......................... 9-125
9-27.3(3) Gabion Mattresses ..................... 9-126
9-27.3(4) Fasteners for Basket Assembly . 9-126
9-27.3(5) Nonraveling Construction ......... 9-126
9-27.3(6) Stone ..........9-127
9-28 Signing Materials and Fabrication ............................ 9-128
9-28.1 General ............... 9-128
9-28.1(1) Basis for Acceptance ................. 9-128
9-28.1(2) Inspection ...9-128
9-28.2 Manufacturer’s Identification and Date ........ 9-128
9-28.3 Corner Radius .... 9-128
9-28.4 Extruded Windbeams and “Z” Bar ............... 9-129
9-28.5 Letter and Spacing Formula .......................... 9-129
9-28.6 Destination Sign Messages ........................... 9-129
9-28.7 Process Colors .... 9-129
9-28.8 Sheet Aluminum Signs ...9-129
9-28.9 Fiberglass Reinforced Plastic Signs .............. 9-130
9-28.9(1) Mechanical Properties ............... 9-130
9-28.9(2) Physical Properties .................... 9-130
9-28.10 Vacant ................. 9-131
9-28.11 Hardware ............ 9-131
9-28.12 Reflective Sheeting ........9-131
9-28.12(1) Application .9-134
9-28.12(2) Edge Treatment ......................... 9-134
9-28.12(3) Splices and Color Matching ...... 9-135
9-28.13 Demountable Prismatic Reflectorized Message and Borders .................. 9-135
9-28.14 Sign Support Structures .9-135
9-28.14(1) Timber Sign Posts ..................... 9-135
9-28.14(2) Steel Structures and Posts ......... 9-136
9-28.14(3) Aluminum Structures ................ 9-136
9-28.15 Vacant ................. 9-136
9-29 Illumination, Signal, Electrical ...9-137
9-29.1 Conduit, Innerduct, and Outerduct ................ 9-137
9-29.1(1) Rigid Metal Conduit, Galvanized Steel Outerduct,
and Fittings.9-137
9-29.1(2) Rigid Metal Conduit Fittings and Appurtenances ................ 9-137
9-29.1(2)A Expansion Fittings, Deflection Fittings, and
Combination Expansion/Deflection Fittings .. 9-137
9-29.1(3) Flexible Metal Conduit ............. 9-138
9-29.1(3)A Flexible Metal Conduit Appurtenances ......... 9-138
9-29.1(4) Non-Metallic Conduit ............... 9-138
9-29.1(4)A Rigid PVC Conduit .........9-138
9-29.1(4)B Expansion Fittings ..........9-138
9-29.1(4)C HDPE Conduit .... 9-138
9-29.1(4)D Deflection Fittings ...........9-138
9-29.1(5) Innerduct and Outerduct ........... 9-138
9-29.1(5)A Rigid Galvanized Steel Outerduct With
PVC or PE Innerduct ......9-139
9-29.1(5)B Rigid PVC Outerduct With PVC or
PE Innerduct ........ 9-139
9-29.1(5)C Innerduct for Straight Sections of Galvanized
Steel Outerduct or PVC Outerduct ................ 9-139
9-29.1(5)D Conduit With Innerducts Fittings and
Appurtenances ..... 9-140
9-29.1(6) Detectable Underground Warning Tape 9-140
9-29.1(7) Steel Casings 9-140
9-29.1(8) Drilling Fluid ............................ 9-140
9-29.2 Junction Boxes, Cable Vaults, and Pull Boxes..........9-140
9-29.2(1) Standard Duty and Heavy-Duty Junction Boxes ................. 9-141
9-29.2(1)A Standard Duty Junction Boxes ....................... 9-141
9-29.2(1)B Heavy-Duty Junction Boxes .......................... 9-142
9-29.2(1)C Testing Requirements ......9-143
9-29.2(2) Standard Duty and Heavy-Duty Cable Vaults and Pull Boxes 9-144
9-29.2(2)A Standard Duty Cable Vaults and Pull Boxes .. 9-145
9-29.2(2)B Heavy-Duty Cable Vaults and Pull Boxes ..... 9-145
9-29.2(3) Structure Mounted Junction Box ..........9-146
9-29.2(4) Cover Markings ........................ 9-146
9-29.3 Fiber Optic Cable, Electrical Conductors, and Cable . 9-146
9-29.3(1) Fiber Optic Cable ...................... 9-146
9-29.3(1)A Singlemode Fiber Optic Cable ....................... 9-147
9-29.3(2) Electrical Conductors and Cable ...........9-147
9-29.3(2)A Single Conductor ...........9-147
9-29.3(2)B Multi-Conductor Cable ...9-148
9-29.3(2)C Aluminum Cable Steel Reinforced ................ 9-148
9-29.3(2)D Pole and Bracket . 9-148
9-29.3(2)E Two-Conductor Shielded 9-148
9-29.3(2)F Detector Loop Wire .........9-148
9-29.3(2)G Four-Conductor Shielded Cable..................... 9-148
9-29.3(2)H Three-Conductor Shielded Cable ................... 9-149
9-29.3(2)I Twisted Pair Communications Cable ............. 9-149
9-29.4 Messenger Cable, Fittings 9-149
9-29.5 Vacant ................. 9-149
9-29.6 Light and Signal Standards ........................... 9-149
9-29.6(1) Steel Light and Signal Standards ..........9-150
9-29.6(1)A Vacant .................. 9-150
9-29.6(2) Slip Base Hardware ................... 9-150
9-29.6(3) Timber Light Standards, Timber Strain Poles, Timber
Service Supports ....................... 9-150
9-29.6(4) Welding ......9-150
9-29.6(5) Foundation Hardware ................ 9-150
9-29.7 Luminaire Fusing and Electrical Connections at Light Standard Bases,
Cantilever Bases, and Sign Bridge Bases ..... 9-151
9-29.7(1) Unfused Quick-Disconnect Connector Kits ........................ 9-151
9-29.7(2) Fused Quick-Disconnect Kits ... 9-151
9-29.8 Vacant ................. 9-152
9-29.9 Ballast, Transformers .....9-152
9-29.9(1) Ballast ........9-152
9-29.9(2) Transformers 9-153
9-29.10 Luminaires ......... 9-153
9-29.10(1) Conventional Roadway Luminaires ......9-154
9-29.10(2) Decorative Luminaires .............. 9-155
9-29.10(3) Vacant .........9-155
9-29.10(4) Underdeck and Wall Mount Luminaires . 9-155
9-29.10(5) Sign Lighting Luminaires ......... 9-155
9-29.10(5)A Sign Lighting Luminaires – Isolation Switch 9-156
9-29.10(5)B Sign Lighting Fixtures-Induction ................... 9-156
9-29.11 Control Equipment .........9-157
9-29.11(1) Time Clock Controls ................. 9-157
9-29.11(2) Photoelectric Controls ............... 9-158
9-29.12 Electrical Splice Materials ............................ 9-158
9-29.12(1) Illumination Circuit Splices ...... 9-158
9-29.12(1)A Heat Shrink Splice Enclosure ........................ 9-158
9-29.12(1)B Molded Splice Enclosure 9-158
9-29.12(2) Traffic Signal Splice Material ... 9-158
9-29.13 Control Cabinet Assemblies .......................... 9-158
9-29.13(1) Environmental, Performance, and Test Standards for
Solid-State Traffic Controller Assemblies ........................... 9-159
9-29.13(2) Manufacturing Quality .............. 9-159
9-29.13(2)A Traffic Signal Controller Assembly Testing ... 9-159
9-29.13(3) Traffic Signal Controller ........... 9-160
9-29.13(4) Traffic-Signal Controller Software .......9-160
9-29.13(5) Flashing Operations .................. 9-163
9-29.13(6) Emergency Preemption ............. 9-163
9-29.13(7) Wiring Diagrams ....................... 9-164
9-29.13(8) Generator Transfer Switch ........ 9-164
9-29.13(9) Vacant .........9-164
9-29.13(10) NEMA, Type 170E, 2070 Controllers and Cabinets ............ 9-164
9-29.13(10)A Auxiliary Equipment for NEMA Controllers 9-164
9-29.13(10)B Auxiliary Equipment for Type 170E, 2070
Assemblies .......... 9-167
9-29.13(10)C NEMA Controller Cabinets ............................ 9-169
9-29.13(10)D Cabinets for Type 170E and 2070 controllers 9-170
9-29.13(11) Traffic Data Accumulator and Ramp Meters ....................... 9-171
9-29.13(12) ITS Cabinet 9-173
9-29.14 Vacant ................. 9-174
9-29.15 Flashing Beacon Control 9-174
9-29.16 Vehicular Signal Heads, Displays, and Housing .......9-174
9-29.16(1) Optically Programmed, Adjustable Face, and
Programmable Array 12-Inch Traffic Signal ........................ 9-175
9-29.16(1)A Optical System .... 9-175
9-29.16(1)B Housing Construction .....9-175
9-29.16(1)C Mounting ............. 9-176
9-29.16(1)D Housing Electrical ...........9-176
9-29.16(1)E Photo Controls .... 9-176
9-29.16(1)F Installation ........... 9-176
9-29.16(2) Conventional Traffic Signal Heads .......9-176
9-29.16(2)A Optical Units ....... 9-176
9-29.16(2)B Signal Housing .... 9-177
9-29.16(2)C Louvered Visors .. 9-178
9-29.16(2)D Vacant .................. 9-178
9-29.16(2)E Painting Signal Heads .....9-178
9-29.16(3) Polycarbonate Traffic Signal Heads ......9-178
9-29.16(4) Traffic Signal Cover .................. 9-178
9-29.17 Signal Head Mounting Brackets and Fittings ...........9-178
9-29.18 Vehicle Detector . 9-179
9-29.18(1) Induction Loop Detectors ......... 9-179
9-29.18(2) Magnetometer Detectors ........... 9-180
9-29.19 Pedestrian Push Buttons .9-180
9-29.20 Pedestrian Signals ..........9-180
9-29.21 Flashing Beacon . 9-181
9-29.22 Vacant ................. 9-181
9-29.23 Vacant ................. 9-181
9-29.24 Service Cabinets . 9-181
9-29.24(1) Vacant .........9-182
9-29.24(2) Electrical Circuit Breakers and Contactors .......................... 9-182
9-29.25 Amplifier, Transformer, and Terminal Cabinets .......9-183
9-30 Water Distribution Materials ......9-184
9-30.1 Pipe .................... 9-184
9-30.1(1) Ductile Iron Pipe ....................... 9-184
9-30.1(2) Polyethylene Encasement ......... 9-184
9-30.1(3) Vacant .........9-184
9-30.1(4) Steel Pipe ...9-184
9-30.1(4)A Steel Pipe (6 Inches and Over) ....................... 9-184
9-30.1(4)B Steel Pipe (4 Inches and Under) ..................... 9-184
9-30.1(5) Polyvinyl Chloride (PVC)......... 9-184
9-30.1(5)A Polyvinyl Chloride (PVC) Pipe
(4 Inches and Over) .........9-184
9-30.1(5)B Polyvinyl Chloride (PVC) Pipe
(Under 4 Inches) . 9-185
9-30.1(6) Polyethylene (PE) Pressure Pipe (4 Inches and Over) ......... 9-185
9-30.2 Fittings ............... 9-185
9-30.2(1) Ductile Iron Pipe ....................... 9-185
9-30.2(2) Vacant .........9-185
9-30.2(3) Vacant .........9-185
9-30.2(4) Steel Pipe ...9-185
9-30.2(4)A Steel Pipe (6 Inches and Over) ....................... 9-185
9-30.2(4)B Steel Pipe (4 Inches and Under) ..................... 9-185
9-30.2(5) Polyvinyl Chloride (PVC) Pipe 9-186
9-30.2(5)A Polyvinyl Chloride (PVC) Pipe
(4 Inches and Over) .........9-186
9-30.2(5)B Polyvinyl Chloride (PVC) Pipe
(Under 4 Inches) . 9-186
9-30.2(6) Restrained Joints ....................... 9-186
9-30.2(7) Bolted, Sleeve-Type Couplings for Plain End Pipe ............. 9-186
9-30.2(8) Restrained Flexible Couplings .. 9-186
9-30.2(9) Grooved and Shouldered Joints 9-186
9-30.2(10) Polyethylene (PE) Pipe (4 Inches and Over) ....................... 9-186
9-30.2(11) Fabricated Steel Mechanical Slip-Type Expansion Joints ... 9-186
9-30.3 Valves ................. 9-186
9-30.3(1) Gate Valves (3 to 16 Inches) ..... 9-186
9-30.3(2) Vacant .........9-186
9-30.3(3) Butterfly Valves ......................... 9-187
9-30.3(4) Valve Boxes . 9-187
9-30.3(5) Valve Marker Posts ................... 9-187
9-30.3(6) Valve Stem Extensions .............. 9-187
9-30.3(7) Combination Air Release/Air Vacuum Valves ..................... 9-187
9-30.3(8) Tapping Sleeve and Valve Assembly ....9-187
9-30.4 Vacant ................. 9-187
9-30.5 Hydrants ............. 9-187
9-30.5(1) End Connections ....................... 9-188
9-30.5(2) Hydrant Dimensions ................. 9-188
9-30.5(3) Hydrant Extensions ................... 9-188
9-30.5(4) Hydrant Restraints .................... 9-188
9-30.5(5) Traffic Flange ............................ 9-188
9-30.5(6) Guard Posts 9-188
9-30.6 Water Service Connections (2 Inches and Smaller) ..9-188
9-30.6(1) Saddles .......9-188
9-30.6(2) Corporation Stops ..................... 9-188
9-30.6(3) Service Pipes 9-189
9-30.6(3)A Copper Tubing .... 9-189
9-30.6(3)B Polyethylene Tubing .......9-189
9-30.6(4) Service Fittings ......................... 9-189
9-30.6(5) Meter Setters 9-189
9-30.6(6) Bronze Nipples and Fittings ...... 9-189
9-30.6(7) Meter Boxes . 9-189
9-31 Elastomeric Bearing Pads ...........9-190
9-31.1 Requirements ..... 9-190
9-32 Mailbox Support .............. 9-191
9-32.1 Steel Posts .......... 9-191
9-32.2 Bracket, Platform, and Anti-Twist Plate ....... 9-191
9-32.3 Vacant ................. 9-191
9-32.4 Wood Posts ......... 9-191
9-32.5 Fasteners ............ 9-191
9-32.6 Snow Guard ....... 9-191
9-32.7 Type 2 Mailbox Support 9-191
9-32.8 Concrete Base .... 9-191
9-32.9 Steel Pipe ........... 9-191
9-32.10 U-Channel Post .. 9-191
9-33 Construction Geosynthetic ..........9-192
9-33.1 Geosynthetic Material Requirements ............ 9-192
9-33.2 Geosynthetic Properties .9-193
9-33.2(1) Geotextile Properties ................. 9-193
9-33.2(2) Geotextile Properties for Retaining Walls and
Reinforced Slopes .................... 9-195
9-33.2(3) Prefabricated Drainage Mat ...... 9-195
9-33.3 Aggregate Cushion of Permanent Erosion Control Geotextile ................ 9-196
9-33.4 Geosynthetic Material Approval and Acceptance .....9-196
9-33.4(1) Geosynthetic Material Approval ...........9-196
9-33.4(2) Vacant .........9-196
9-33.4(3) Acceptance Samples ................ 9-196
9-33.4(4) Acceptance by Certificate of Compliance ............................ 9-197
9-33.4(5) Approval of Seams .................... 9-198
9-34 Pavement Marking Material .......9-199
9-34.1 General ............... 9-199
9-34.2 Paint ................... 9-199
9-34.2(1) Vacant .........9-199
9-34.2(2) Color ..........9-199
9-34.2(3) Prohibited Materials .................. 9-199
9-34.2(4) Low VOC Solvent Based Paint . 9-200
9-34.2(5) Low VOC Waterborne Paint ..... 9-201
9-34.2(6) Temporary Pavement Marking Paint ....9-202
9-34.3 Plastic ................. 9-202
9-34.3(1) Type A – Liquid Hot Applied Thermoplastic ....................... 9-202
9-34.3(2) Type B – Pre-Formed Fused Thermoplastic ........................ 9-202
9-34.3(3) Type C – Cold Applied Pre-Formed Tape ............................ 9-203
9-34.3(4) Type D – Liquid Cold Applied Methyl Methacrylate .......... 9-203
9-34.4 Glass Beads for Pavement Marking Materials ..........9-204
9-34.5 Temporary Pavement Marking Tape ............. 9-206
9-34.6 Temporary Raised Pavement Markers .......... 9-206
9-34.7 Field Testing ....... 9-206
9-34.7(1) Requirements ............................ 9-206
9-34.7(1)A Retroreflectivity .. 9-206
9-34.7(1)B Durability ............ 9-207
9-34.7(1)C Auto No-Track Time .......9-207
9-34.7(1)D Approval ............. 9-207
9-35 Temporary Traffic Control Materials ....................... 9-208
9-35.0 General Requirements ....9-208
9-35.1 Stop/Slow Paddles .........9-208
9-35.2 Construction Signs .........9-208
9-35.3 Wood Sign Posts 9-209
9-35.4 Sequential Arrow Signs ..9-209
9-35.5 Portable Changeable Message Signs ............ 9-209
9-35.6 Barricades .......... 9-210
9-35.7 Traffic Safety Drums ......9-210
9-35.8 Barrier Drums .... 9-211
9-35.9 Traffic Cones ...... 9-211
9-35.10 Tubular Markers . 9-211
9-35.11 Warning Lights and Flashers......................... 9-211
9-35.12 Transportable Attenuator 9-211
9-35.12(1) Truck-Mounted Attenuator ....... 9-212
9-35.12(2) Trailer-Mounted Attenuator ...... 9-212
9-35.12(3) Submittal Requirements ............ 9-212
9-35.13 Tall Channelizing Devices ............................ 9-212
9-35.14 Portable Temporary Traffic Control Signal ... 9-213
9-36 Shaft-Related Materials ... 9-214
9-36.1 Shaft Casing ....... 9-214
9-36.1(1) Permanent Casing ..................... 9-214
9-36.1(2) Temporary Casing ..................... 9-214
9-36.2 Shaft Slurry ........ 9-214
9-36.2(1) Mineral Slurry ........................... 9-214
9-36.2(2) Synthetic Slurry ........................ 9-214
9-36.2(3) Water Slurry . 9-215
9-36.3 Steel Reinforcing Bar Centralizers ............... 9-215
9-36.4 CSL Access Tubes and Caps ......................... 9-215
9-36.5 Grout for CSL Access Tubes ......................... 9-215
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